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Important: Always read and follow the operating instructions. • 19

Maintenance

Instructions

Read and follow all the maintenance instructions pro-

vided in this manual to keep the machine in good op-
erating condition. Refer to the other materials received 
with the unit and to the service bulletins from the man-
ufacturer for additional instructions on proper main-
tenance and service. Regular inspections and proper 
maintenance are essential to preventing accidents and 
injuries.

Before making any inspection, adjustment, 
or repair, disconnect the power source and 
block out all moving parts to prevent injury.

Keep the machine and the immediate work 
area clean. Do not use compressed air to 
remove dirt and debris from the machine. 
Foreign material may be propelled into the 
air and into operator or bystander causing 
personal injury.

Wear protective clothing, equipment and 
eye protection when making any adjust-
ments or repairs to the machine.

1.

 The vertical and horizontal slides and the helper 

slides should be cleaned with a vaporizing solvent and 
then lubricated with chassis grease once a month.

2.

 Check the adjustment of the Duckhead® mount/de-

mount tool once a month.

3.

 The transmission in this machine is a sealed unit 

packed with grease and should need no normal main-
tenance.

4.

 The tabletop, clamps, steel Duckhead mount/de-

mount tool, and other working surfaces should be 
cleaned with a vaporizing solvent every month.

5.

 The clamps should be inspected and metal chips 

and dirt removed from the serrations with a wire brush 
once a month.

6.

 Check the tire pressure gauge function daily, and 

check the accuracy monthly. Use a pressurized tire and 
a high quality stick-type pressure gauge. If necessary, 
adjust the dial of the machine gauge. If the gauge is 
defective, replace it immediately (part number 107985). 
Contact COATS at (615) 641-7533. Check function of 
the pressure limiter weekly. Always  reinstall the lens 
after adjusting the gauge.

7.

 Make sure all fasteners are securely tightened.

8.

 Make certain that all guards and covers are in place.

9.

 Check for worn, damaged or missing parts including 

grips and protective covers. Replace them before al-
lowing the unit to be used.

10.

 On a daily basis, inspect the unit and check to be 

certain that all systems are operating normally. Detailed 
inspection and testing procedures are specifi ed for vari-
ous components at regular intervals. Set up a chart and 
assign responsibility for these items.

Replace any damaged or missing safety decals. They 

are available from COATS, (800) 688-6359.

Important

: These instructions will help you service 

the unit. Instructions are for a person with some me-
chanical ability and training. No attempt has been made 
to describe all basic steps. For example, how to loosen 
or tighten fasteners. Also basic procedures such as 
cycling systems and checking operation of the equip-
ment are not fully described since they are known to 
anyone who does mechanical and service work. Do not 
attempt to perform work beyond your ability or at which 
you have no experience. If you need assistance, call 
an authorized service center or contact COATS directly, 
(800) 688-6359.

Содержание coats 9028E

Страница 1: ...ENNESSY INDUSTRIES LLC Manufacturer of COATS AMMCO and BADA Automotive Service Equipment and Tools Revision 08 19 Installation Instructions Operating Instructions Safety Instructions Maintenance Instr...

Страница 2: ...ii Important Always read and follow the operating instructions...

Страница 3: ...not take the place of safe operating practices Always wear durable work clothing during tire service activity Loose tting cloth ing should be avoided Tight tting leather gloves are recommended to prot...

Страница 4: ...o help keep tire technicians safe By follow ing the basic principles of R I M technicians can avoid situations that can cause catastrophic accidents like tire explosions R I M stands for read inspect...

Страница 5: ...ing 10 Bead Seating 10 In ation 11 Stages of In ation on a ConventionalTire and Rim 12 MismatchedTires and Wheels 13 Performance Custom and Aluminum Wheels 14 18 Performance Tires Wheels Demounting 14...

Страница 6: ...when clip on chuck is attached to tire valve stem and in ation pedal is released Release Valve Allows the manual release of air pressure from tire when clip on chuck is at tached to tire valve Left H...

Страница 7: ...ll to bead seat area of rim to seal tire to rim and allow in ation Tower Tilt Pedal Two position pedal that moves tower forward or back Clamp Control Pedal Three position pedal that opens holds or clo...

Страница 8: ...d excessive wear on pivots De ate the tire completely to prolong the life of your machine 1 De ate the tire completely by removing the valve core from the valve stem gure 1 Be cautious and do not smok...

Страница 9: ...185591 to install the clamp extensions included Figure 5 Clamp Outside on Mag Wheels Figure 6 Outside Clamped with Tire Removed 6 Take time to experiment with the Duckhead mount demount tool locking s...

Страница 10: ...wn Keep one hand rmly on the tool to avoid pos sible tool disconnect Use the reversing fea ture to back out of jam ups A thrown tool can cause injury 10 Apply tire manufacturer s approved rubber lu br...

Страница 11: ...the tire bead diameter and wheel diameter match exactly Consult the Tire Guide and or Rubber Manufactur er s Association for approved rim widths for tire sizes Never mount a damaged tire Never mount...

Страница 12: ...the tabletop until the valve stem on the wheel is 90 degrees ahead of the Duckhead tool at the 3 o clock position Lift the upper bead of the tire up and over the rear of the Duck head tool With your...

Страница 13: ...gauge in this position Position 3 Bead Sealing This is the second and last activated position With the in ation hose attached to the tire valve and the pedal in this position line pres sure is allowed...

Страница 14: ...assist with bead seal After bead seal is achieved remove the clip on chuck and reinstall the valve core Reattach the clip on chuck after core is installed Bead Seating NEVER exceed 40 PSI to seat bead...

Страница 15: ...limiter will cease air ow at approximately 60 PSI On smaller volume tires the pressure may be higher 4 Release air pressure from tire by pressing the manual release valve button in ation hose must be...

Страница 16: ...ket alloy wheels are very tight and can be dif cult to bead seat Also note that asymmetri cal hump and run at tires are extremely dif cult to bead seat Follow tire manufacturer s recommended procedure...

Страница 17: ...d tire and wheel combinations can explode causing personal injury or death to operator and or by standers Even Size Tires 14 0 15 0 16 0 17 0 etc Half Size Tires 14 5 15 5 16 5 17 5 etc Even Size Whee...

Страница 18: ...y be inside of the rim These devices are expensive and should be serviced with care After de ating the tire loosen and remove the retaining nut and then tap lightly with a hammer to allow the valve se...

Страница 19: ...p at 12 o clock position Lower the wheel and depress the clamp control pedal Slowly move the clamps inward until they securely contact the outside edge of the rim Figure 31 Figure 31A Clamp Wheel Tire...

Страница 20: ...ad Tool 14 Next raise the R H helper from the tire side wall and move to the stored position Next jog the ma chine rotation to start the upper bead removal gure 35 continue rotation until the upper be...

Страница 21: ...Next position the rim for the best mounting by as suring the valve stem or sensor devices will not pre vent the upper bead from using the wheel s full drop center Typically valves or sensor devices a...

Страница 22: ...ssembly STOP Avoid dam aging the other wheels Continue assembly only when problem is identi ed and cor rected AlloyWheels Some manufacturers offer wheels with little or no drop center These are not DO...

Страница 23: ...etal chips and dirt removed from the serrations with a wire brush once a month 6 Check the tire pressure gauge function daily and check the accuracy monthly Use a pressurized tire and a high quality s...

Страница 24: ...perly adjusted or by passed pressure limiter could cause an operator to acciden tally over pressurize a tire resulting in a tire explosion with severe injury or death to the operator or bystanders Alw...

Страница 25: ...location using the drawings below The area should provide the operator with enough space to use the equipment in a safe manner The area selected should be well lit easy to clean and should be away fro...

Страница 26: ...22 Important Always read and follow the operating instructions Notes...

Страница 27: ...Important Always read and follow the operating instructions 23 Notes...

Страница 28: ...rim inspect the rim for rust tough spots bent edges or cracks that could prevent the tire from seat ing right If you spot any of these problems don t mount the tire until the rim has been checked by...

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