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Vacuum Packaging Machine

Marlin, Falcon, Polar

User Manual

Art No. 0895011

Original Instructions for Use

©

 Henkelman 2017

Содержание Atmoz

Страница 1: ...Vacuum Packaging Machine Marlin Falcon Polar User Manual Art No 0895011 Original Instructions for Use Henkelman 2017...

Страница 2: ...requirements as set out in Safety on page 8 at all times The correct operation and safety of the system can only be guaranteed if the recommended maintenance is performed on time and properly Illustra...

Страница 3: ...tallation 20 5 Installation 23 5 1 Transportation and Installation 23 5 2 Connecting the Machine 23 5 3 Prior to the First Use 24 6 Operation 25 6 1 Operating Elements of the 10 Program Control System...

Страница 4: ...al Vacuum optional 43 6 7 2 11 Marinating optional 43 6 7 2 12 Tenderising optional 44 6 7 2 13 Seal 44 6 7 2 14 Soft Air optional for the Falcon 45 6 7 2 15 External Vacuum optional 45 6 7 2 16 Sleep...

Страница 5: ...chnical Data 63 11 1 1 Technical Data Marlin 63 11 1 2 Technical Data Falcon 64 11 1 3 Technical Data Polar 66 11 2 Example Programs 70 11 3 Logbook 72 11 4 EC Declaration of Conformity 74 11 5 Replac...

Страница 6: ...7 Figure 11 Overview of the Menus 29 Figure 12 Example of an Exported Data Log 31 Figure 13 External Vacuum Adapter Set 10 Program Control System 38 Figure 14 Screenshot of the navigation mode and the...

Страница 7: ...es the machine This manual contains information and instructions for installation operation and maintenance of the machine We recommend that you carefully read this manual before use and follow the pr...

Страница 8: ...these safety instructions and requirements and observe them at all times 2 1 List of the Symbols Used in this Manual For all operations in which the safety of the operator and or technician is at stak...

Страница 9: ...understand the chapters Safety on page 8 and Operation on page 25 Failure to follow or disregard of the safety instructions may result in serious injury Never pack products that can be damaged by vacu...

Страница 10: ...cable connection to the electrical components Never use the power supply of the control unit to connect other machines All electrical connections must be connected to the terminal strips according to...

Страница 11: ...safety measures he or she should report this to the owner or manager Safety shoes are mandatory Appropriate work clothing is mandatory All personnel must obey the safety regulations to avoid danger to...

Страница 12: ...y built and functional design with optimal ease of use and a long service life After mounting the plug it is just a matter of plug pack The clever design ensures compliance with the hygiene standards...

Страница 13: ...ines with two vacuum chambers the lid can be moved from position 1 to position 2 manually In these machines the sealing bars and suction inlet for the vacuum are included in the lid 2 Vacuum chamber T...

Страница 14: ...tional to connect to an external source in order to obtain a higher sealing pressure 4 2 Description of the Packaging Process Machine Functions This section provides an overview of the packaging proce...

Страница 15: ...only available on sensor controlled machines Gas optional After applying vacuum a gas is injected into the package to create a modified atmosphere to protect the shape of the product or to increase t...

Страница 16: ...is only available on machines with the Advanced Control System ACS With sequential vacuum you can alternate vacuum and pause steps to allow air trapped inside a product to escape from the core A maxi...

Страница 17: ...ntil the pre set value has been reached Once this value has been reached the chamber will remain at this vacuum level for the pre set time Sealing The sealing bars are pressed against the vacuum bag a...

Страница 18: ...on machines with ACS control This function allows the creation of one or more labels per cycle to be put on the packaging The following information can be printed on the label name of the producer nam...

Страница 19: ...of the vacuum bag to be removed easily Teflon tape sealing and cut off wires are covered with Teflon tape to prevent the bag from sticking to the sealing bar Consult Replacing the Sealing Wire on page...

Страница 20: ...ving the oil drain plug allows the oil to be drained 5 Oil filler plug Removing the oil filler plug allows the oil to be refilled 6 Oil filter Filters the oil 4 5 Electrical Installation The electrica...

Страница 21: ...n electrical plug 2 Main switch This switch is used to switch the machine ON and OFF 3 Circuit breaker Protects against overload or a short circuit Also see Troubleshooting on page 59 4 Control panel...

Страница 22: ...ector is located on the side of the control box which is located behind the rear wall Reaching the USB connector requires removing the rear wall After opening the cover of the USB connector the machin...

Страница 23: ...Do not position machines with plastic covers in the vicinity of a heat source Make sure there is sufficient space at least 50 cm around the machine to ensure a proper ventilation 2 Ensure the brakes...

Страница 24: ...a technical expert may perform work on the electrical installation Figure 6 Direction of Rotation of the Vacuum Pump 6 Optional Connect the gas supply for the gas flush system 7 Optional Connect the...

Страница 25: ...ions may result in serious injury 6 1 Operating Elements of the 10 Program Control System The 10 program control system allows the machine to be operated and programs to be changed See Operation on pa...

Страница 26: ...8 STOP button This is used to interrupt the entire cycle during a packaging cycle All functions are skipped and the cycle is terminated In the programming mode the value of the selected parameter can...

Страница 27: ...d These are used to navigate through the functions The button stops the active function and proceeds to the next cycle step See Proceeding to the Next Step in the Cycle on page 32 5 Enter This activat...

Страница 28: ...ting when you are done The basic functions below allow you to adjust the machine and or function settings What to do Action Selecting a different setting Press or Editing the selected setting Press En...

Страница 29: ...Date Time Date format Time format 12h 24h Year Month Day Hour Minutes 1 4 Language English Espa ol Nederlands Francais Deutsch Additional language 1 5 Screen saver Screen saver On Off Waiting time in...

Страница 30: ...Exporting Data Log on page 31 6 2 3 1 Setting and Using the Data Log ID This setting is disabled by default This option can be enabled after logging in using the owner code 5 possible users can be set...

Страница 31: ...e relevant settings 2 Within the menu go to Import Export and select Export 3 Insert a USB stick into the USB port Various options will appear on the screen 4 Select Export Data log The log will be do...

Страница 32: ...e must be started in accordance with Starting the Machine on page 32 before starting a packaging cycle 1 Select the desired program 10 program control system Press the PROG 0 9 button ACS Press the bu...

Страница 33: ...the REPROG button to select the programming mode The function display will start flashing 3 Use the Cursor key to scroll to the desired parameter The LED in front of the selected function will light u...

Страница 34: ...setting a value a dot will appear in the bottom right of the parameter display 7 Press the REPROG button to activate the new parameter The function display will stop flashing 6 7 1 3 Gas optional For...

Страница 35: ...flashing The Liquid Control function prevents excessive fluid from being drawn out of the product This means that if the product reaches the boiling point the machine will proceed to the next step of...

Страница 36: ...uum and insert gas in up to 5 steps This provides an additional reduction in the oxygen content This function is useful only for very specific applications which set very special demands on the residu...

Страница 37: ...Soft air function follow the steps below 1 Press the PROG 0 9 button to select the program you wish to change 2 Press the REPROG button to select the programming mode The function display will start f...

Страница 38: ...acuumed until the programmed value is reached 6 Slide the sliding valve of the adapter towards the packaging open position and remove the external vacuum hose from the packaging 6 7 1 12 Sleeper Optio...

Страница 39: ...settings can be adjusted via the Menu pictogram at the left of the function overview 1 Press the or buttons to select the desired program 2 Press the or buttons to view the functions 3 After selectin...

Страница 40: ...built in functions of the machine can be enabled or disabled by the owner under Settings See Changing the ACS Settings on page 27 The options of the various programs can then be programmed 6 7 2 3 Vac...

Страница 41: ...follow the steps below 1 Press the cursor keys and and select the program Gas 2 Press Enter to open the menu 3 If Gas is not enabled enable it Press Enter and use the cursor keys and to turn ON Gas Pr...

Страница 42: ...ght be too much residual oxygen content present in the package If the product process requires packaging with a low residual oxygen content despite the high moisture content there are two options 1 Lo...

Страница 43: ...s Enter and use the cursor keys and to turn ON Sequential Vacuum Press Enter 4 Use the cursor keys and to go to the value for the Vacuum 1 and press Enter 5 Set the desired value using the cursor keys...

Страница 44: ...t the Tenderising option follow the steps below 1 Press the cursor keys and and select the program Tenderising 2 Press Enter to open the menu 3 If Tenderising is not enabled enable it Press Enter and...

Страница 45: ...to the value for the Soft air time and press Enter 5 Set the desired value using the cursor keys and and press Enter 6 Press the cursor key to return to the menu 7 Close the lid to start sealing 6 7...

Страница 46: ...nction Values For each function values can be set if you are authorised as an owner In order to understand the consequence of the set value the table below explains the consequences of giving a low or...

Страница 47: ...step in the packaging process The value that can be set is the maximum achievable vacuum value Please keep in mind that this maximum vacuum value can only be achieved as long as the product does not...

Страница 48: ...must be at least 30 at the moment of sealing If the pressure is reduced the boiling point of liquids will be decreased see Figure 16 Vapour Pressure Curve of Water on page 49 As a result of this law...

Страница 49: ...machine follow the steps below 1 Connect the printer to the mains supply 2 Connect the printer to the USB connector on the machine 3 Turn on the printer 4 Select the correct printer in the machine men...

Страница 50: ...this go to the main menu all the way to the right Here you can enable or disable the printer and select the label number you require You can also select the number of labels you require per cycle If...

Страница 51: ...ons for performing maintenance activities consult the appropriate section within Maintenance on page 51 Activity 1 D 1 W 6 M 1 Y 4 Y Cleaning Cleaning the machine X Inspections Check the oil level X R...

Страница 52: ...ump is absorbed by the oil The high temperature causes any moisture in the pump to evaporate and minimises the risk of corrosion It is advisable to run the program before using the machine for the fir...

Страница 53: ...drain plug Follow the steps below to replace the oil filter 4 Remove the old oil filter 5 Insert a new oil filter Follow the steps below to add oil to the pump You can follow these steps after all oil...

Страница 54: ...properly placed on the filter inlet 5 Mount the leaf spring placed aside 6 Mount the filter cover placed aside 7 6 Replacing the Sealing Wire Depending on the specifications of your machine you can ha...

Страница 55: ...e 18 Removing the Sealing Bar Plastic Lid Figure 19 Removing the Sealing Bar Metal Lid 1 Remove the sealing bar Plastic lid Lift the sealing bar from the cylinders See Figure 18 Removing the Sealing B...

Страница 56: ...length of the sealing bar plus approximately 5 cm b Attach the tape over the sealing wires on the sealing bar evenly and without folds c Cut the tape 7 Place the sealing bar back in its position 7 7...

Страница 57: ...lid gasket if damaged or as specified in Maintenance Schedule on page 51 Figure 22 Replacing the Lid Gasket 1 Pull the old gasket loose to remove it 2 Cut a new piece of rubber Preferably cut the new...

Страница 58: ...Maintenance 58 In the case of irregularities please contact your service dealer...

Страница 59: ...eck the oil level in the pump Check replace the oil exhaust filter Check replace the lid gasket Changing the Program Settings on page 33 Vacuum Pump on page 20 Replacing the Oil Exhaust Filter on page...

Страница 60: ...witch of the lid Verify that the vacuum pump is running Contact your supplier F2 in display of the 10 program control system with sensor control Check whether the lid is open and restart the machine I...

Страница 61: ...d contrary to the instructions given in this manual The warranty is void in the event of repairs or modifications to the product by third parties Defects due to damage or accidents caused by external...

Страница 62: ...o not dispose of oil and components as household waste When replacing oil or components at the end of the service life ensure that all materials are collected and disposed or reused in a legal and env...

Страница 63: ...aximum product height 200 mm 100 mm Gas flush system optional Dimensions connector 6 mm 6 mm Gas supply 60 100 l min 60 100 l min Maximum supply pressure 1 bar 1 bar Electrical connection Supply volta...

Страница 64: ...ure optional Dimensions hose connector 8 mm 8 mm 8 mm 8 mm Maximum supply pressure 1 bar 1 bar 1 bar 1 bar Maximum air consumption 1 l cycle 3 l cycle 1 l cycle 1 l cycle Gas flush system optional Dim...

Страница 65: ...Appendices 65 Falcon 52 80 2 60 2 70 Ambient temperature synthetic oil 10 to 40 C 10 to 40 C 10 to 40 C 10 to 40 C See machine plate For different temperatures please contact your dealer...

Страница 66: ...ptional Dimensions hose connector 8 mm 8 mm 8 mm 8 mm Maximum supply pressure 1 bar 1 bar 1 bar 1 bar Maximum air consumption 1 l cycle 3 l cycle 3 l cycle 2 5 l cycle Gas flush system optional Dimens...

Страница 67: ...Appendices 67 Polar 52 80 110 2 40 Ambient temperature synthetic oil 10 to 40 C 10 to 40 C 10 to 40 C 10 to 40 C See machine plate For different temperatures please contact your dealer...

Страница 68: ...8 mm Maximum supply pressure 1 bar 1 bar 1 bar 1 bar Maximum air consumption 2 5 l cycle 3 l cycle 3 l cycle 4 5 l cycle Gas flush system optional Dimensions connector 6 mm 6 mm 6 mm 6 mm Gas supply 6...

Страница 69: ...Appendices 69 See machine plate For different temperatures please contact your dealer...

Страница 70: ...90 60 99 Vacuum OFF OFF 4 s 15 Gas OFF OFF OFF 60 50 80 OFF 80 30 OFF Seal 2 2 s 2 2 s 2 2 s 2 2 s 2 5 s 2 5 s 2 5 s 2 5 s 2 5 s 2 5 s Seal 2 3 5 s 3 5 s 3 5 s 3 5 s 3 5 s 3 5 s 3 5 s 3 5 s 3 5 s 3 5...

Страница 71: ...y contain entrapped air Set as senor controlled or controlled by Liquid Control sensor Prog no 1 2 3 4 5 6 7 8 9 10 Vacuum 99 8 97 99 8 99 8 99 5 99 5 99 5 90 95 90 Vacuum OFF OFF 4 s 15 Gas OFF OFF O...

Страница 72: ...include Annual maintenance work Major replacements and emergencies Modifications Tests of the emergency stop buttons and safety devices Date Performed by authority technician Description nature of th...

Страница 73: ...Appendices 73 Date Performed by authority technician Description nature of the activities which parts have been replaced...

Страница 74: ...onsibility that the product Machine type Marlin Falcon Polar series complies with all relevant provisions of the Directives 2006 42 EC Machinery Directive 2014 30 EG EMC Directive 2014 35 EC Low Volta...

Страница 75: ...a Printer Roll Follow the steps below to place the label roll in the printer Despite the inner diameter of the label roll being bigger than the holder the roll can be used without any issues Figure 2...

Страница 76: ...button simultaneously for 2 seconds Figure 24 Aligning the Printer The printer will print several labels and determine the correct position 3 Press the Feed and Cancel button simultaneously for 2 sec...

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Страница 80: ...Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch 31 0 73 621 3671 31 0 73 622 1318 www henkelman com info henkelman com...

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