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Owners manual

Version 1.4/2019

This version replaces the previous versions with lower numbers.

helvenco AG

Buchmattstrasse 46, 3400 Burgdorf, Switzerland

www.helvenco.com

[email protected]

/ +41 34 426 66 66

Содержание AERO 1000

Страница 1: ...Owners manual Version 1 4 2019 This version replaces the previous versions with lower numbers helvenco AG Buchmattstrasse 46 3400 Burgdorf Switzerland www helvenco com info helvenco com 41 34 426 66 6...

Страница 2: ...diagram 11 Fuel pump installation 12 14 Exchange of PTO pulley 15 Clutch drum position 16 18 Exchange of propeller pulley 19 Belt tension 20 21 EFI installation guide 22 23 Start up 24 25 Maintenance...

Страница 3: ...y at your own risk always check if your machine is in good condition before use helvenco AG doesn t assume any responsibility for damages caused by poor servicing or wrong assembly Any modification on...

Страница 4: ...nstall the AERO1000 system on your vehicle You can change the position of the silent blocks on the front plate Below you find the dimension sheet The OEM must use an optional backup system Ex steel ti...

Страница 5: ...5 System dimensions...

Страница 6: ...6 Engine preparation Remove all plugs Intake port Exhaust port Breather tube...

Страница 7: ...n the table as shown Install the 2 feet and the exhaust manifold Screw on the 2 self locking M6 nuts Just tighten them a little bit so you can still turn the manifold by hand Tighten them correctly af...

Страница 8: ...muffler Connect the 2 cradles with the silent blocks below the engine mounts and push the manifold into the exhaust muffler Tighten all 4x M6 lock nuts Add the 2 exhaust springs Finally tighten the 2...

Страница 9: ...and the ECU You see them on the photos above They are not installed Depending to the installation setup you have the choice to go to our positions or to your own installation Install the other 2 feet...

Страница 10: ...10 Wiring diagram...

Страница 11: ...must be installed below the fuel tank in the shown orientation To avoid engine stall Port C must be higher or equal level with Port B Only use the quick release connectors that came along with the fu...

Страница 12: ...12 Exchange of PTO pulley Unbolt the M8 self locking nut Don t remove Remove the M8 self locking nut at the back of engine back plate...

Страница 13: ...rom the PTO shaft Remove all 6x M6 screws from the PTO support plate ATTENTION Hold the distance sleeves when remove the 6x M6 screws else the will drop At re installation of the PTO plate For correct...

Страница 14: ...ulley to engine side Always put anti seize grease or copper grease on the PTO shaft before adding the pulley and PTO plate Re mount distance shim and circlip Install the PTO support plate inclusive th...

Страница 15: ...utch drum position For correct alignment of the clutch drum use a screw driver and pull out the PTO shaft as shown It should easily move 0 5mm 0 02 inches Now you can add the distance shim and the cir...

Страница 16: ...Exchange of propeller pulley Remove the clip unbolt the M12 self locking nut Remove washer and the black pressure bush Now it is possible to remove the complete propeller hub from the shaft by pullin...

Страница 17: ...loose Push the propeller pulley away from the hub Now you can exchange the pulley ATTENTION Remove the 6 rubbers from the old pulley and install them into the new one Lubricate the rubbers and the bol...

Страница 18: ...r shaft Use white grease to lubricate the inner ring of the oil seal before mounting ATTENTION Don t forget to install the black distance sleeve into the hub before adding the shim and the M12 self lo...

Страница 19: ...lever as shown Push the lever down to tighten the belt The tension is OK when the belt in the center between both pulleys can be twisted between 90 45 Once the belt tension is set tighten the M8 lock...

Страница 20: ...e throttle body and use the supplied hose to connect the engine breather tube with the air filter Cut the tube to correct length ATTENTION Be sure there is no blocking in this breather tube to avoid e...

Страница 21: ...d generator containing all 16 magnets Otherwise the battery will not charge what will cause the engine to stop Connect the injector nozzle throttle position sensor MAP sensor and the ignition coil to...

Страница 22: ...Then proceed pushing the switch until the engine runs If it is new and after each oil service let it idle run DO NOT REV IT for about 15 seconds then turn it off and check the oil level again In case...

Страница 23: ...the reference level is reached see picture below Important Check oil before every flight too less and excessive oil will both lead to massive engine failure The cooling system is self venting However...

Страница 24: ...contact your dealer Important DO NOT drain oil via the oil filter screen 2 Remove injector cable and spark plug cap 3 Press starter switch to pump oil from active chamber to passive oil chamber 100ml...

Страница 25: ...ain wheel s Replace spark plug and exhaust springs Replace air filter and oil filter screen Remove and clean out external oil tank Optical check of the complete engine incl exhaust silencer and primar...

Страница 26: ...2153 2279 2406 2533 61 75 3 72 1879 2014 2148 2282 2416 2551 2685 Reset ECU DTC codes When a sensor or its connection fails a DTC Diagnostic trouble code is written into the ECUs memory This error co...

Страница 27: ...e can go to the next step Here it must be clear that only helvenco AG is authorised to recognize an assembling or material defect and this in all cases For verification purposes the engine must stay c...

Страница 28: ...ignature Dealer Engine number This document must be sent to helvenco AG within 5 days following the date of purchase By absence of this act no goodwill or warranty request will be granted helvenco AG...

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