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1. INTRODUCTION

The Heeve Commercial-Series Forklift Dock Ramp / Yard Ramp (hereinafter “yard ramp” for short) is a
manually operated dock leveller to bridge the difference in height between the vehicle loading bed and the
ground surface where a permanent loading platform isn’t available.

Alterations to the hydraulic mobile container yard ramp and the addition of auxiliary units are only permitted
with our express written approval.

Ensure that all operators read and understand the instruction manual before use, taking note of the technical
data and details on functional characteristics.

This manual includes the outer structure of the Yard Ramp, its usage, structural features, relevant
parameters, regulations for safe operation and daily maintenance.

2. YARD RAMP CAPACITY - UNDERSTANDING YARD RAMP DYNAMIC
LOAD

The Heeve yard ramp has a rated capacity displayed on a serial tag attached to the top of the ramp. Before
using the yard ramp, the operator must calculate the dynamic capacity.

Capacity is one of the deciding factors in determining what type of yard ramp to use in a loading dock
installation. Capacity refers to the absolute amount of weight that can be evenly distributed across the deck
of a yard ramp in the stored position or the maximum weight that can travel across an extended yard ramp
when in use.

It is extremely important to calculate the capacity of a yard ramp needed for each specific application.
Improper capacity selection can lead to many unwanted issues ranging from pitting or dishing of the yard
ramp, to complete structural failure leading to potentially serious injury.

To avoid failure and injury, you must determine the correct dock leveller for your specific application.

First, you need to understand two things: Static Load and Dynamic Load.

Static Load refers to the rated structural capacity of the ramp when the load is not in motion. In other words,
it is the evenly distributed load in a stored position.

Dynamic Load refers to the capacity of the leveller that is determined by different factors such as speed,
number of wheels, frequency of use, percentage of grade, and other dynamic factors while the forklift is
travelling across the ramp during use. In most cases, the dynamic load is greater than the static load.
When determining the dynamic capacity factor of the yard ramp the following information needs to be
considered:

The weight of the heaviest fork truck or material handling equipment being used including
attachments that may be placed on the fork truck.

Heaviest load weight that the material handling equipment will be moving.

Whether a fork truck has three or four wheels.

Duration of use per day.

The common dynamic load factor is 1.5 when calculating capacity for a 4-wheel forklift using a standard yard
ramp. However, capacity factors can vary depending on the severity of the application. Variables like fork

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HEEVE COMMERCIAL SERIES YARD RAMP INSTRUCTION MANUAL

© 2022 Heeve | www.heeve.com.au

Содержание H0047

Страница 1: ...YARD RAMP INSTRUCTION MANUAL IN ACCORDANCE WITH CE STANDARDS MACHINE DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2014 35 EU ISO 12100 2010 Page 1 HEEVE COMMERCIAL SERIES YARD RAMP INSTRUCTION MANUAL 2022 Heeve www heeve com au ...

Страница 2: ...yard ramp needed for each specific application Improper capacity selection can lead to many unwanted issues ranging from pitting or dishing of the yard ramp to complete structural failure leading to potentially serious injury To avoid failure and injury you must determine the correct dock leveller for your specific application First you need to understand two things Static Load and Dynamic Load St...

Страница 3: ... by 1 5 for 4 wheel fork trucks or by 2 for 3 wheeled fork trucks Number of wheels 4 Dynamic factor 1 5 Next multiply the total maximum weight by the dynamic factor Total maximum weight 7 000kg Dynamic factor 1 5 7 000 x 1 5 10 500 You have now determined the minimum capacity for a yard ramp is 10 500kg Lastly confirm if the yard ramp shall be used less than 4 hours per day If used more than 4 hou...

Страница 4: ...mm 10 300mm 1 200mm to 1 650mm 2 000kg to 3 000kg The Yard Ramp has been tested and debugged at the manufacturer s factory and all technical specifications meet the design requirements The hydraulic system needs no personal adjustment 5 MAIN COMPONENTS This Yard Ramp is composed of an inclined ramp area landing area support legs moving wheels guard rail safety chains lip plate movement point and o...

Страница 5: ... damage resulting in unnecessary accidents such as collapse or overturning Before each use the entire yard ramp must be checked for stability or any damage In particular the support legs should be carefully inspected to make sure there are no loose parts or any damage found Do not use the ramp if there are any faults found during the inspection Move with a forklift as far as possible in the straig...

Страница 6: ... have sufficient operating space a clear path from the current ramp location and desired ramp location and use a spotter to assist the forklift operator at all times If the moving wheels are not fitted to the yard ramp raise the top end of the yard ramp so that the feet are 100mm off the ground with a forklift ensuring that you use sufficient stands or blocks to take the load of the ramp once rais...

Страница 7: ...amp should always maintain a slow steady speed preferably in low gear They should not stop or change gears while on the yard ramp as the increased traction will cause excessive wear and damage to the vehicle tyres Forklift trucks should ascend and descend with their forks tilted back and raised enough to avoid contact with the yard ramp deck Removing from the In Use Position Disconnect the safety ...

Страница 8: ...9 MAINTENANCE RECORD Maintenance Safety Task Details Date Reported Date Resolved Page 8 HEEVE COMMERCIAL SERIES YARD RAMP INSTRUCTION MANUAL 2022 Heeve www heeve com au ...

Страница 9: ...picted in the advertisement the Authorised Dealer will refund the full purchase price of the product Questions regarding the warranty on a specific product and warranty claims should be directed to the Authorised Dealer with whom the purchase transaction was made WARRANTY LIMITATIONS The above warranty does not apply to products that are repaired modified or altered by any party other than the Aut...

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