HP103
Focus on NC cutting height control field
Portable CNC Plasma Torch Height Control
Operation Manual
VISION
：
1211
C
re
at
ed
in
M
as
te
r P
D
F
Ed
ito
r
Страница 1: ...HP103 Focus on NC cutting height control field Portable CNC Plasma Torch Height Control Operation Manual VISION 1211 r e a t e d i n M a s t e r P D F E d i t o r ...
Страница 2: ... the received shipment with the packing list Report any damage to the carrier and your representative Store equipment that will not be used in a clean dry location Take appropriate precautions to prevent moisture dust and dirt from accumulating in storage and installation areas 1 3 SAFETY CONSIDERATIONS Safety practices should not be an after thought Before installing or servicing the controller r...
Страница 3: ...portant factor for establishing the accuracy of your cutting system Be sure that Gear reduction is selected on the torch lifter so that the maximum suspension speed does not exceed 3000 mm min 120 IPM If higher accuracy is required maximum suspension speed should be set to 1500 mm min 60 IPM Gears racks and spindles have minimal backlash Oversizing is avoided The mass of moving parts including arm...
Страница 4: ...motor So that the arc voltage is fixed the same is the height of cutting torch Generally the instruction will list all the cutting parameters for some type of plasma The user can refer to these parameters Adjust the voltage in arc voltage height controller to match the selected current The torch height will keep constant under regular speed In fact the user should set the arc voltage according to ...
Страница 5: ...water cutting s touch leading arc voltage plasma l Running transfer Alternative Arc transfer and pierce transfer l Divided voltage ratio 100 1 l Accuracy 1V 5V adjustable l Outer Dimension Length X Width X Height 272mmX225mmX80mm 2 3 Application HP103 Supports almost all plasma cutters on market like Hypertherm Kjellberg Thermal Dynamics And it supports all CNC cutting controllers on market like H...
Страница 6: ...on the height controller will send the signal of arc transfer and pierce transfer to the NC system after producing the transfer arc At the mean time the controller delay time to put the arc voltage into the single chip system If Auto Permitted is available in height controller and NC system has sent out AUTO height adjusted signal the controller is on status of Height Auto adjusted HIS Height Pier...
Страница 7: ...on status of Height Auto adjusted ATTN When the NC system that you use can not receive the signal of arc on and pierce please delay the time to control the NC system s running It just means that the NC system send arc on signal to the height controller delay time to run the NC system 3 2 INSTALLATION CONTROLER The following section provides you with the procedure to follow when installing the HP10...
Страница 8: ... of your cutting system 3 3 Divided voltage board Controlling the arc voltage must inspect the changing of plasma arc voltage The plasma arc voltage equals the voltage that is between the pole and ground The anticathode which put out the plasma power is connected to the ground The Cathode connects to the pole which is in the cutting gun So the voltage in the electrode is negative When process the ...
Страница 9: ...ial of the protector should be metallic They can transmit each other when it gets to the material ATTN The cutting torch protector IHS inspecting style is suitable for abover water cutting only Single Working process After the height controller receives the arc on signal which is sent out from NC system the cutting torch will fall down immediately When the protector get to the material the Workpie...
Страница 10: ...ease adopt the approach switch IHS style if you use the high frequency input arc plasma and under water cutting The tongs sketch map Please see the appendix Before IHS the approach switch is on approaching status The cutting torch will rise once the switch is broken away Working process After the height controller receives the arc on signal which is sent out from NC system the cutting torch will f...
Страница 11: ...iation socket 3 5 Socket 1 The power ports of arc voltage height controller The power of arc voltage height controller is AC24V connects to the height controller JP2 2 The port connected to the plasma cutting torch The motor output port The position limited ports for Lift up and drop down TO LIFTER TO CNC TO PLASMA Workpiece Shield inductive proximity GND AC24V THC inside r e a t e d i n M a s t e...
Страница 12: ... core socket connects to the port JP6 in main board Plasma Arc on signal is controlled by main board relay in height controller The arc voltage will be postponed to enter into the main board 4 The ports to the NC system the port circuit between height controller and NC system Up Down Microcontroller Arc relay Input delay relay To microcontroller Input voltage r e a t e d i n M a s t e r P D F E d ...
Страница 13: ...el is available C DOWN It will drop when low electricity level is available D IHS Arc on signal IHS ARC ON It is available for low electricity level IHS should be processed before working The arc on will be automatically once IHS finished E The arc on signal without IHS EX ARC ON It is available for low electricity level Arc on directly F Arc transfer 1 and Pierce transfer 2 ARCTRANS1 ARCTRANS2 Si...
Страница 14: ... not work 3 HF plasma must use isolation voltage divide The actual arc output should be connected at plasma s rectifier output better not connect directly to Electrode and work where have serious HF interference during arc starting time 4 Non Isolation Voltage Divide is backup for Isolation voltage divide On non isolation voltage divide AC220V power can be unconnected Proximity switch r e a t e d ...
Страница 15: ...HP103 Plasma Torch Height Controller 15 Electrical Schematic Chat 2 r e a t e d i n M a s t e r P D F E d i t o r ...
Страница 16: ...HP103 Plasma Torch Height Controller 16 Chat3 r e a t e d i n M a s t e r P D F E d i t o r ...
Страница 17: ...HP103 Plasma Torch Height Controller 17 Chart 4 r e a t e d i n M a s t e r P D F E d i t o r ...
Страница 18: ...HP103 Plasma Torch Height Controller 18 Chart 5 AC220V POWER Voltage Voltage Out Out Isolate vol div out 100 1None isolation vol divide output r e a t e d i n M a s t e r P D F E d i t o r ...
Страница 19: ...be raised immediately If no ARC_MAX_ERROR the cutting torch will bump to the material with high speed The torch will be damaged So setup this parameter can protect the cutting torch RP501 Auto PWM amp This parameter is used for setting up the PWM speed adjusted coefficient when the arc voltage is changing The parameter is bigger more sensitive for the height controller But the running stability of...
Страница 20: ...t in the circuit RP403 Torch cutting end torch rise time JP1 Set down input the external arc voltage Set up input the internal imitation arc voltage JP2 Select the type of Up limited switch Set down use the Normally open spot Set up use the Normally closed spot JP3 Select the type of Down limited switch Set down use the Normally open spot Set up use the Normally closed spot JP5 Select the type of ...
Страница 21: ...otor do not run or run in one direction 1 Drive IR2110 damaged 1 replace the IR2110 2 No driving signal from the foregoing controlling Replace the 4071 4049 if they are damaged 3 over current error protect Q606 Q609 IRF640 maybe damaged 3 Turn on the power cutting gun run upward all along 1 It is something wrong with the inductive proximity switch IHS on cutting torch Maybe is on opening status As...
Страница 22: ...ng lead connection Inspect the water s leakage or not and the air humidity 6 Plasma is ARC ON before IHS When processing EXARCON signal the prolong time of NC system is too short Prolong the delay time to the NC system IHS 7 The cutting torch can not arc on 1 Make sure the plasma power is on working status 2 Inspect the IHS pierce height 3 Inspect the accessory of cutting torch 8 The plasma on the...
Страница 23: ...efore the machine moves the plasma arc is easier to be off if the cutting torch stay at the position of pierce for long time 12 During the protector IHS the cutting torch gets to the material and do not rise 1 The IHS time is too short 2 The connection is not well between the induction lead and protector 5 PowerMax1250 Parameters List Current ARC V Pierce time Sec Thickness MM Speed MM Min Steel 1...
Страница 24: ...4 0 25 1 9 5613 146 0 5 3 4 2489 147 0 75 4 7 1600 149 1 0 6 4 1219 Current ARC V Pierce time Sec Thickness MM Speed MM Min Stainless 139 0 0 5 10414 25A 139 0 0 8 8179 40A 142 0 25 1 3 8509 144 0 25 1 5 6172 144 0 25 1 9 3658 147 0 50 3 4 1778 149 0 75 4 7 1118 149 1 0 6 4 787 Current ARC V Pierce time Sec Thickness MM Speed MM Min Aluminum 25A 150 0 0 8 10084 152 0 1 5 4420 40A 146 0 25 2 4 4826...
