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Heatilator • Novus Mesh DV • 4031-552 Rev I • 11/07

Exploded Parts Diagram
30 in. Novus Circulating Gas Appliance - DV

Service Parts

ND3630M SERIES

Beginning Manufacturing Date: July 2006

Ending Manufacturing Date: Active

Description of Part

Serial # Cutoff

ND3630M

ND3630MI

Qty.
req.

Top Standoff

31179

Intake Cover Plate

25844

Intake Cover Gasket

4031-239

Glass Latch Assembly

33858

Nailing Flange

31190

Junction Box Radiation Shield

4031-193

Cover Plate

4031-222

Junction Box (plastic)

4021-013

Flue Visor

4031-119

30 in. Glass Shield

4031-217

Burner Assembly

4031-061

Hearth Pan

4031-198

Valve Assembly

Pre GA1587915

4031-027

4031-512

Post GA1587914

4031-510

Glass Frame Assembly

4031-539

Screen Assembly

4031-828

Screen Rod

4031-836

30 in. Hood

4031-804

Top Latch Cover

4031-816

Bottom Latch Cover

4031-820

30 in. Drywall Lip

4031-205

Gasket (Back)

4031-252

Floor Cover

4031-824

Log/Grate Assembly

4031-084

30/33 in. Right Front Log

4031-501

30 in. Middle Log

4031-502

30 in. Back Log

4031-504

30/33 in. Left Front Log

4031-500

Wool, Rock, Vermiculite

30831

Lava Rock

4021-295

Mineral Wool

14333B

Vermiculite

28746

Installation Instructions & Owner’s Manual

4031-552

Содержание ND4842MI

Страница 1: ...ding Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be p...

Страница 2: ...cation on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model info...

Страница 3: ...n Cap 32 D Install Roof Flashing and Vertical Termination Cap 33 E Assemble and Install Storm Collar 34 9 Gas Information 35 A Fuel Conversion 35 B Gas Pressure 35 C Gas Connection 35 D High Altitude...

Страница 4: ...to any distributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is a...

Страница 5: ...eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half...

Страница 6: ...anometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws One 1 4 in female connection for optional fan Keep appliance dry Mold or rust may cause...

Страница 7: ...PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings For service acces...

Страница 8: ...ng base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in...

Страница 9: ...iance Do NOT install appliance directly on carpeting vinyl tile or any combustible material other than wood WARNING Model A Rough Opening Width B Rough Opening Height C Rough Opening Depth D Rough Ope...

Страница 10: ...min from fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 3 4 Clearances to Mantel Legs or Wall Projections Acceptable...

Страница 11: ...ulation or other materials away from vent pipe may cause fire Measure horizontal clearances from this surface Measure vertical clearances from this surface Figure 4 1 Clearances from Cap Surfaces see...

Страница 12: ...regions Storm Collar Roof Flashing Figure 4 2 Minimum Height from Roof to Lowest Discharge Open ing A Gas Termination Wood or Fuel Oil Termination B 6 in 152 mm min 20 in 508 mm min Direct Vent Gas W...

Страница 13: ...pen on a minimum of 2 sides beneath the floor N Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 c...

Страница 14: ...A length of straight pipe is allowed between two 45 elbows see Figure 5 1 ALL vent configuration specifications MUST be followed This product is tested and listed to these specifications Appliance per...

Страница 15: ...57 mm from the total H measurement for each 45 elbow installed horizontally A maximum of three 90 elbows or six 45 elbows may be used in any vent configuration Some elbows may be installed horizontall...

Страница 16: ...ft max 7 62 m Figure 5 4 Minimum Installation Requirements for Two 45 Elbows Top Vent Horizontal Termination Top Vent Horizontal Termination Three Vertical Elbows See Figure 5 6 for information about...

Страница 17: ...5 6 Two or Three Elbows some Horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal meas...

Страница 18: ...max Top Vent Vertical Termination No Elbows Top Vent Vertical Termination Two Elbows Figure 5 7 Vertical Termination No Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vert...

Страница 19: ...No Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 9 Vertical Termination Three Elbows some horizontal Note Subtract 3 ft 91...

Страница 20: ...rmination One 45 Elbow Rear Vent Horizontal Termination Two Elbows H2 V1 H1 Figure 5 12 Horizontal Termination Two Elbows Model H1 Max Total Vert V Min Total Horiz H1 H2 Novus ft 0 2 1 3 m 0 61 0 31 0...

Страница 21: ...from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 elbow installed horizontally Model H1 Max Tot...

Страница 22: ...on Two Elbows Figure 5 15 Vertical Termination Two Elbows Rear Vent Vertical Termination One Elbow 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Figure 5 14 Vertical Termination One Elbow N...

Страница 23: ...7 23 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Maximum horizontal run is 100 of vertical but can not exceed 26 ft 7 92 m Figure 5 16 Vertical Termination Three Vertical Elbows Rear Vent...

Страница 24: ...ire Risk Explosion Risk Maintain vent clearance to combustibles as specified Do not pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe...

Страница 25: ...lling Ceiling Firestop Attic Insulation Shield C Install the Ceiling Firestop Frame an opening 10 in by 10 in whenever the vent system penetrates a ceiling floor see Figure 6 4 Frame the area with the...

Страница 26: ...tallation The attic insulation shield has been laser etched with cut lines and ceiling pitches to make field trimming easier Remove one shield from box Note Cut previously installed batt insulation to...

Страница 27: ...ing band and fold the sides out Figure 7 5 Insulation Basket Figure 7 3 Retaining Band Fold the center parts of the retaining band up and use to remove the vent cap Figure 7 4 Remove Vent Cap Discard...

Страница 28: ...10 Insulation Basket Figure 7 11 First Vent Section Cut the metal retaining band and fold the sides out Fold the center parts of the retaining band out and use to remove the vent cap Discard the vent...

Страница 29: ...s and Framing Section 6 for hole location Place the appliance into position Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims B...

Страница 30: ...stories or High rise Applications For installation into a commercial multi family multi level exceeding two stories or high rise application All outer pipe joints must be sealed with high temperature...

Страница 31: ...Once both inner and outer flues are started press section A onto section B firmly until all lances have snapped into place Check to make sure they have snapped together see Figure 8 3 and the seams ar...

Страница 32: ...nto inner flue the last pipe sec tion see Figure 8 6 Slide together to the desired length making sure that a 1 1 2 in outer flue overlap is maintained between the pipe section and slip section The pip...

Страница 33: ...rotate either section see Figure 8 10 so that the seams on both pipe sections are aligned see Figure 8 11 They can then be carefully pulled apart Figure 8 8 Securing Vertical Pipe Sections Figure 8 9...

Страница 34: ...the termination cap There are two sections of the standard heat shield One sec tion is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 3 1 If...

Страница 35: ...not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap fo...

Страница 36: ...to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 O...

Страница 37: ...brackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section See Figure 8 17 Slide the assembled storm collar down the pipe section until...

Страница 38: ...onnector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressure requirements for appliance are shown in table be...

Страница 39: ...lation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testin...

Страница 40: ...stat see individual thermostat instructions to ensure proper operation of appliance Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat Keep wire lengt...

Страница 41: ...bly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adapter BLK BRN RED RED WHT Optional SPST Wall Switch or Optional Remote Valve WHT WHT RED GRN GRN wire only for use with optional wall...

Страница 42: ...switch for use with a fan See Figure 10 5 The power supply for the appliance must be brought into a switch box The power can then be supplied from the switch box to the appliance using a minimum of 1...

Страница 43: ...in to perpendicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 11 2 Mantel Leg or W...

Страница 44: ...e surface D Accessories Install approved accessories per instructions included with accessories Refer to Section 16 for available optional ac cessories Explosion Risk Follow rockwool placement instruc...

Страница 45: ...or scratch glass Do NOT operate appliance with glass assembly removed cracked broken or scratched Replace glass assembly as a complete assembly WARNING H Install Clean Face Components Carefully remove...

Страница 46: ...s of high temperatures To avoid burns or clothing ignition the mesh must remain closed if children will be present during the operation and cool down of the fireplace Mesh supplied from factory clippe...

Страница 47: ...1 8 in open for natural gas 3 8 in open for propane 30 in 33 in appliances and full open for 36 in and 42 in propane appliances In the event soot is accumulating in your appliance the air shutter shou...

Страница 48: ...ustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position Ensure that the flow of combustion and ventilation air is not obstructed front latch covers and ve...

Страница 49: ...e appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C...

Страница 50: ...exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 29097D This appliance needs fresh air for safe operation and must b...

Страница 51: ...e flammable materials in the vicinity of the appliance Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible materials may ignite WARNING Fi...

Страница 52: ...uple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 millivol...

Страница 53: ...mbly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust t...

Страница 54: ...n ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on...

Страница 55: ...ball valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot hood...

Страница 56: ...covers control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4...

Страница 57: ...d repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner top ins...

Страница 58: ...rence Materials A B 1 1 2 in 38 mm 23 1 2 in 597 mm 6 1 2 in 165 mm 3 in 76 mm 2 3 8 in 60 mm 15 3 4 in 400 mm 8 in 203 mm 1 3 4 in 44 mm 34 1 2 in 876 mm C 19 1 8 in 486 mm 11 5 8in 295 mm Electrical...

Страница 59: ...ermination Cap High Wind Includes storm collar and fastener pack PVK 80 Power Vent Kit DVP TV Vertical Termination Cap Includes storm collar fastener pack DVP TB1 Basement window well termination cap...

Страница 60: ...I 3 to 12 in 76 to 305 mm DVP24MI 3 to 24 in 76 to 610 mm 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop 7 3 8 in 187 mm 11 3 8 in...

Страница 61: ...25 mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8...

Страница 62: ...Termination Cap PVK 80 For use with IPI and DSI appliances only 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7...

Страница 63: ...Term Cap Effective Length Effective Length TRAP1 4 1 8 in 5 5 8 in 105 mm 143 mm TRAP2 6 3 4 in 10 5 8 in 171 mm 270 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield i...

Страница 64: ...P HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS Vent Components Diagrams con t Fillers DVP TRAP to DVP HP...

Страница 65: ...Heatilator Novus Mesh DV 4031 552 Rev I 11 07 65 This page intentionally left blank...

Страница 66: ...ervice Parts List Service Parts Diagram 30 in Novus Circulating Gas Appliance DV Service Parts ND3630M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 24 23 22 25 1 2 3...

Страница 67: ...y 4031 061 4031 061 1 12 Hearth Pan 4031 198 4031 198 1 13 Valve Assembly Pre GA1587915 4031 027 4031 512 1 Post GA1587914 4031 510 1 14 Glass Frame Assembly 4031 539 4031 539 1 15 Screen Assembly 403...

Страница 68: ...iagram 30 in Novus Circulating Gas Appliance DV Service Parts ND3630M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 69: ...4031 547 1 5 Bulkhead Gasket 4021 043 4021 043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket Pre GA1587915 4031 506 4031 506 1 Post GA1587914 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 1...

Страница 70: ...I 11 07 Service Parts Diagram 33 in Novus Circulating Gas Appliance DV Service Parts ND3933M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 24 23 22 25 1 2 3 4 5 6 7 8...

Страница 71: ...ly 4031 061 4031 061 1 12 Hearth Pan 4031 199 4031 199 1 13 Valve Assembly Pre GA1587915 4031 027 4031 512 1 Post GA1587914 4031 510 1 14 Glass Frame Assembly 4031 540 4031 540 1 15 Screen Assembly 40...

Страница 72: ...iagram 33 in Novus Circulating Gas Appliance DV Service Parts ND3933M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 73: ...14 4031 547 4031 547 1 5 Bulkhead Gasket 4021 043 4021 043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket Pre GA1587915 4031 506 4031 506 1 Post GA1587914 4031 507 4031 507 1 8 ON OFF Valve 15697...

Страница 74: ...1 07 Service Parts Diagram 36 in Novus Circulating Gas Appliance DV Service Parts ND4236M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 22 26 27 23 25 24 1 2 3 4 5 6 7...

Страница 75: ...1 062 1 12 Hearth Pan 4031 497 4031 497 1 13 Valve Assembly Pre GA1587915 4031 027 4031 512 1 Post Ga1587914 4031 510 1 14 Glass Frame Assembly 4000 052 4000 052 1 15 Screen Assembly 4031 830 4031 830...

Страница 76: ...iagram 36 in Novus Circulating Gas Appliance DV Service Parts ND4236M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 77: ...031 547 1 5 Bulkhead Gasket 4021 043 4021 043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket Pre GA1587915 4031 506 4031 506 1 Post Ga1587914 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 16...

Страница 78: ...1 07 Service Parts Diagram 42 in Novus Circulating Gas Appliance DV Service Parts ND4842M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 22 26 27 23 25 24 1 2 3 4 5 6 7...

Страница 79: ...62 1 12 Hearth Pan 4031 498 4031 498 1 13 Valve Assembly Pre GA1587915 4031 027 4031 512 1 Post GA1587914 4031 510 1 14 Glass Frame Assembly 4000 053 4000 053 1 15 Screen Assembly 4031 831 4031 831 1...

Страница 80: ...iagram 42 in Novus Circulating Gas Appliance DV Service Parts ND4842M SERIES Beginning Manufacturing Date July 2006 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 81: ...2 1 Post GA1587914 4031 547 4031 547 1 5 Bulkhead Gasket 4021 043 4021 043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket Pre GA1587915 4031 506 4031 506 1 Post GA1587914 4031 507 4031 507 1 8 ON...

Страница 82: ...82 Heatilator Novus Mesh DV 4031 552 Rev I 11 07 D Optional Components Arts Crafts Style Faux Front Modernist Style Faux Front...

Страница 83: ...h DV 4031 552 Rev I 11 07 83 Center piece is not part of the refractory for the 3630 model TB36 Traditional Brick Refractory Center piece is not part of the refractory for the 3630 model HB36 Herringb...

Страница 84: ...84 Heatilator Novus Mesh DV 4031 552 Rev I 11 07 This page intentionally left blank...

Страница 85: ...Heatilator Novus Mesh DV 4031 552 Rev I 11 07 85 This page intentionally left blank...

Страница 86: ...86 Heatilator Novus Mesh DV 4031 552 Rev I 11 07...

Страница 87: ...inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than tho...

Страница 88: ...5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743...

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