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Heatilator • CI80 • 4013-032 Rev N • 10/06

C. Assemble the Chimney Sections

Attach either a straight chimney section or an offset to the
top of the

replace (depending on your installation require-

ment). Chimney sections are locked together by pushing
downward until the top section meets the stop bead on the
lower section.

The inner

ue is placed to the inside of the

ue section below

it. The outer casing is placed outside the outer casing of the
chimney section below it. See Figure 5.4.

D. Install the Ceiling Firestops

• Mark and cut an opening in the ceiling for the ceiling

restop being used. See Figure 5.5.

•

Frame the opening with the same size lumber used in the
ceiling joists.

• Install the ceiling

restop.

Note:

The ceiling

restop MUST be nailed to the bottom

of the ceiling joists EXCEPT when the space above is
uninsulated and the attic insulation shield is not being used
(see Figure 5.5). When the attic insulation shield is used
the ceiling

restop may be above or below the joist of an

insulated ceiling.

Note:

You must provide support for the pipe during con-

struction and check to be sure inadvertent loading has not
dislodged the chimney section from the

replace or at any

chimney joint.

Note:

Inner

ue and outer liner sections cannot be disas-

sembled once locked together. Plan ahead to ensure the
proper installation height is achieved with the selected
chimney components.

• Ceiling

restops must be used at ceiling/

oor.

• Chase construction requires ceiling

restops at each

oor or every 10 ft (3.05 m) of clear space.

• Use same dimensional lumber as joists.

Ceiling

restop slows spread of

re and reduces cold air

ltration.

CAUTION

Figure 5.4

Assembling Chimney Sections

ROOM ABOVE (non-insulated ceiling)

ATTIC ABOVE (insulated ceiling)

Ceilng firestop from

bottom

Ceiling firestop from

top

When attic insulation

shield not used

Note:

Use same dimensional lumber for framing

ceiling firestop and joists.

Figure 5.5

Installing the Ceiling Firestop

Fire Risk

Do NOT install substitute or damaged
chimney components.
• MUST use chimney system described in

this manual.

• NO OTHER chimney components may

be used.

Substitute or damaged chimney components
may impair safe operation.

WARNING

Catalog #

in.

FS538

432

FS540

432

660

Содержание CI80

Страница 1: ...T CLOTHING IGNITION MAY RESULT WARNING Keep children away CAREFULLY SUPERVISE children in same room as replace Alert children and adults to hazards of high temperatures Keep clothing furniture draperi...

Страница 2: ...Location The model information regarding your speci c replace can be found on the rating plate located on the smoke shield of the replace Congratulations FIREPLACE NO MODEL NO MODEL NO MFG DATE WARNI...

Страница 3: ...ion Shield 23 F Double check the Chimney Assembly 23 G Secure the Chimney 23 6 Complete the Enclosure 24 A Chimney Termination 24 B Chase Top 25 C Install the Termination Cap 25 7 Accessories 27 A Gas...

Страница 4: ...decorative re place It should not be factored as a primary heat source in residential heating calculations Improper installation adjustment alteration service or maintenance can cause injury or prope...

Страница 5: ...diate vicinity of the replace Avoid installing the replace near doors walkways or small isolated spaces Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic m...

Страница 6: ...e the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their...

Страница 7: ...top on floor of attic Support straps on rafter supports chimney not shown Non combustible roof flashing maintains minimum clearance around chimney Additional lateral support for chimney above roof or...

Страница 8: ...UTION E Inspect Fireplace and Components Carefully remove the replace and components from the packaging The vent system components and doors are shipped in separate packages Report to your dealer any...

Страница 9: ...ctions Section 8 C Fireplace Dimensions Section 12 A 48 in 1219 mm 24 in 610 mm A A Figure 3 1 Fireplace Locations Fire Risk Provide adequate clearances Around air openings To combustibles For service...

Страница 10: ...level of standoffs 1 1 2 in 38mm from side of appliance except at nailing flanges where it is 1 2 in 13 mm 1 1 2 in 38mm from back of appliance Figure 3 2 Clearances to Combustible Materials Note Chim...

Страница 11: ...eplace assuming combustible materials are used All re quired clearances to combustibles around the replace must be adhered to See Figure 3 2 Any framing across the top of the replace must be above the...

Страница 12: ...ey Ceiling Firestop Tabs False Ceiling False Ceiling Insulation Insulation Figure 3 5 Chase Assembly F Chimney Requirements When planning your replace location the chimney con struction and necessary...

Страница 13: ...e air duct may need to be run vertically In such an installation a 3 ft 914 m height difference must be maintained from the top of the upper most chimney section to the outside combustion air inlet Se...

Страница 14: ...ES NO NO NO NO Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Factory b...

Страница 15: ...by bending tabs up and lifting refractory out of brackets See Figure 4 5 Bend tabs back down out of the way See Figure 4 6 Do not remove screws or brackets from replace If brackets are removed ll hol...

Страница 16: ...they be installed at the same time as refractory to avoid the need to remove refractory at a later date Install back refractory making sure refractory is centered and notches are to the bottom of rebo...

Страница 17: ...e refractory in place with a screw and bracket provided in the hardware package Repeat these two steps for installation of the other side refractory When placing hearth stone into replace slide it bac...

Страница 18: ...rlap Figure 4 18 Position the Protective Metal Hearth Strips Fire Risk Metal hearth strips MUST be installed Sparks or embers may ignite ooring WARNING E Level the Fireplace Level replace side to side...

Страница 19: ...upport for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed 30 from vertical Lock chimney s...

Страница 20: ...fset return 90 ft 27 4 m max height 6 ft 1 8 m max unsupported chimney above roof 71 3 4 in 1822 mm Effective Height bottom of fireplace to top of starter collar Figure 5 2 Chimney Requirements Table...

Страница 21: ...e of the replace to the top of the starter collar See Dimensions in Section 12 Table 5 2 A B 1 1 4 in 32 mm OVERLAP Figure 5 3 Chimney Offset Return Example Your A dimension from Figure 5 3 is 14 1 2...

Страница 22: ...rovide support for the pipe during con struction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint Note Inner ue and outer liner s...

Страница 23: ...ith the screws provided outer only using the pre drilled holes To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these...

Страница 24: ...me plugged by snow or other material Must terminate at least 3 ft 914 mm above the roof and at least 2 ft 610 mm above any portion of the roof within 10 ft 3 05 m Must be located away from trees or ot...

Страница 25: ...ion allows sparks heat and embers to escape WARNING C Install the Termination Cap For installations utilizing a TR442 Round Telescoping Termination Cap the uppermost chimney section must be below the...

Страница 26: ...ermination Cap For installations utilizing an ST475 Square Termination Cap the last chimney section must not be more than 4 1 2 in 114 mm below the chase top See Figure 6 7 For chase installations you...

Страница 27: ...lace mortar or high temp noncombustible sealant 4 in 102 mm Outer Shell of Fireplace Figure 7 1 Gas Line Installation 7 7 Accessories Asphyxiation Risk Damper must be locked open when gas logs install...

Страница 28: ...arth extension insulated to a minimum R value of 1 16 To substitute materials for the factory available hearth ex tensions see Figure 8 3 and calculate insulation alterna tives as per Table 8 1 and th...

Страница 29: ...replace to top of finished hearth extension is 7 5 8 in 195 mm Figure 8 3 Raised Hearth Extension 12 in Min 12 in Min 20 in Min 30 in min 12 in Min 12 in Min Noncombustible Material Hearth Strip 30 in...

Страница 30: ...Do NOT obstruct air inlets Do NOT modify air inlets Modifying or covering air inlets could cause temperature rise and re hazard Finishing materials must not interfere with Air inlets Access for servi...

Страница 31: ...stallation and operation of the replace Make certain that installation and operation of the replace system is in accordance with these instructions It is extremely important that the re be supervised...

Страница 32: ...with tightly sealed doors and windows are relatively air tight In this case an outside air source must be made available to feed combustion air from outside the home An outside air control handle allo...

Страница 33: ...t it in the replace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Fire Risk Use only factory installed integral grate May cause over re W...

Страница 34: ...ers to be burned from the replace and the refractory and paint to cure You may notice an industrial odor the rst few res This is consid ered normal Note When rst lighting your replace it may be neces...

Страница 35: ...ight sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the replace is located A Understanding Vent Problems...

Страница 36: ...chimney Down draft from chimney temperature or from negative house pressure Does the kindling wood not ignite Condition amount arrangement of kindling and fuel Use more drier well spaced kindling and...

Страница 37: ...Fire too close to front Build re farther back Do not use exhaust fans during startup and or check for need for balanced air make up system Competition with exhaust devices Diagnostic Questions Possibl...

Страница 38: ...Remove screws and lift top cover Figure 11 1 Chimney Termination Cap Cleaning Fire Risk Disposal of ashes Ashes should be placed in metal container with tight tting lid Do not place metal container o...

Страница 39: ...properly engaged and the chimney is properly secured A chimney re can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of re Inspect...

Страница 40: ...241 mm 27 1 2 in 699 mm 50 1 2 in 1283 mm 42 in 1067 mm 49 5 8 in 1260 mm 28 1 2 in 724 mm 43 1 8 in 1095 mm 59 1 4 in 1505 mm 7 5 8 in 194 mm 71 3 4 in 1822 mm effective height Gas Knockout 8 5 8 in...

Страница 41: ...de Air Kit Catalog Description I80H Fireplace with Integral Grate Outside air Kit Hearth Protection Strips and Herringbone Pattern Refractory I80CT Fireplace with Integral Grate Outside air Kit Hearth...

Страница 42: ...4 425 SL436 36 914 34 3 4 883 SL448 48 1219 46 3 4 1187 Catalog Description CAK5A Chimney Air Kit required in Canada ID4 Insulated Duct Outside Air UD4 Uninsulated Duct Outside Air SL406 Chimney Sect...

Страница 43: ...2 in 51 mm 13 in 330 mm JB577 Chimney Joint Band 13 in 330 mm CB576 Chimney Joint Band 15 1 4 in 387 mm 28 in 711 mm 39 7 8 in 1013 mm RF571 Roof Flashing 29 in 737 mm 15 1 4 in 387 mm 25 1 4 in 641...

Страница 44: ...ation Cap 72 in 1829 mm 36 in 914 mm 2 in 51 mm 13 3 8 in 340 mm CT56 Chase Top A B C D Decorative Shroud LDS33 LDS46 15 3 4 in 400 mm 34 3 4 in 883 mm 32 1 2 in 826 mm 14 3 4 in 375 mm 23 in 584 mm 2...

Страница 45: ...m with Radiation Shield 28 x 30 in 711 x 762 mm 34 x 34 in 864 x 864 mm with Radiation Shield 28 x 30 in 711 x 762 mm with Radiation Shield or 34 x 34 in 864 x 864 mm Minimum Height N A 28 1 4 in 718...

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Страница 47: ...Heatilator CI80 4013 032 Rev N 10 06 49 This page intentionally left blank...

Страница 48: ...Heatilator CI80 4013 032 Rev N 10 06 50 This page intentionally left blank...

Страница 49: ...ling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those speci ed in the Operating Instructions 6 installation or use of components not supplied with th...

Страница 50: ...162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019...

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