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Heatilator • CD4236IR-D, CD4236ILR-D, CD4842IR-D, CD4842ILR-D • 2359-900 Rev. D • 5/15

22

B. Constructing the Appliance Chase

A chase is a vertical box-like structure built to enclose the
gas appliance and/or its vent system. In cooler climates
the vent should be enclosed inside the chase.

NOTICE:

Treatment of ceiling

fi

restops and wall shield

fi

restops and construction of the chase may vary with the

type of building. These instructions are not substitutes
for the requirements of local building codes. Therefore,
you MUST check local building codes to determine the
requirements to these steps.

Chases should be constructed in the manner of all out-
side walls of the home to prevent cold air drafting prob-
lems. The chase should not break the outside building
envelope in any manner.

Figure 5.2 Clearances to Combustibles

Walls, ceiling, base plate and cantilever

fl

oor of the chase

should be insulated. Vapor and air in

fi

ltration barriers

should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air in

fi

ltration may be an issue, the inside surfaces may be

sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling

fi

re-

stops should be caulked with caulk with a minimum of
300ºF continuous exposure rating to seal gaps. Gas line
holes and other openings should be caulked with caulk with
a minimum of 300ºF continuous exposure rating or stuffed
with unfaced insulation. If the appliance is being installed
on a cement surface, a layer of plywood may be placed
underneath to prevent conducting cold up into the room.

* Adjust framing dimensions for interior sheathing (such as sheetrock)

C** Add 12 inches for rear venting with one 90º elbow.

F

G

H

I

J

E

C

B

D

A

*

MINIMUM FRAMING DIMENSIONS

Models

A

B

C**

D

E

F

G

H

I

J

Rough

Opening

(Width)

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance

to Ceiling

Combustible

Floor

Combustible

Flooring

Behind

Appliance

Sides of

Appliance

Front of

Appliance

CD4236 Series

in.

10

40-1/8

22

42

25

0

0

1/2

1/2

36

mm

254

1019

559

1067

635

0

0

13

13

914

CD4842 Series

in.

10

42-1/8

22

49

25

0

0

1/2

1/2

36

mm

254

1019

559

1245

635

0

0

13

13

914

COMBUSTIBLE FLOORING MAY BE INSTALLED

NEXT TO THE FRONT OF THE APPLIANCE.

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Содержание CD4236ILR-D

Страница 1: ...H Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used DANGER...

Страница 2: ...n Serial Number Type of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide soli...

Страница 3: ...em 19 B Design and Installation Considerations 20 C Tools and Supplies Needed 20 D Inspect Appliance and Components 20 5 Framing and Clearances A Selecting Appliance Location 21 B Constructing the App...

Страница 4: ...54 C Clean the Appliance 54 D Accessories 54 E Ember Placement 54 F Place the Lava Rock and Vermiculite 54 G Install the Log Assembly 55 H Fixed Glass Assembly 56 I Install Trim and or Surround 56 J...

Страница 5: ...ins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an inde...

Страница 6: ...RRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishe...

Страница 7: ...considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn w...

Страница 8: ...ted gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or lo...

Страница 9: ...Teach children to NEVER touch the fireplace Consider not using the fireplace when children will be present Contact your dealer for more information or visit www hpba org safety information To prevent...

Страница 10: ...out of reach of children See your dealer if you have questions H IPI Battery Tray Battery Installation The IntelliFireTM Plus system has a battery backup option Battery longevity and performance will...

Страница 11: ...ed wall switch and the RC300 remote control to operate your fireplace the wall switch will override any commands given by the remote 5 Module Reset This module may lock out under certain conditions Wh...

Страница 12: ...pliance Hot while in operation DO NOT touch Keep children clothing furniture gasoline and other liquids having flammable vapors away DO NOT operate the appliance with fixed glass assembly removed crac...

Страница 13: ...to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining...

Страница 14: ...intained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools nee...

Страница 15: ...n when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Burner Ignition and Operation...

Страница 16: ...gure 3 4 Remove Screws from Log Tabs 3 Remove screws from log tabs on both ends of the rear log and remove the log See Figure 3 4 Figure 3 6 Top Screws For Metal Refractory Figure 3 5 Bottom Screws Fo...

Страница 17: ...from the back corners of the burner assembly See Figure 3 8 Figure 3 8 Remove Screws from Burner Assembly Rear Corners Figure 3 9 Remove Burner Skirt 6 Remove burner skirt by removing 4 screws See Fi...

Страница 18: ...skirt need to be removed in order to identify burner See Figure 3 12 for burner identification chart CD4236IR D LP LP CNXT4236IH T D NG LP CD4236IR D NG CD4842IR D LP LP CNXT4842IH T D NG LP CD4842IR...

Страница 19: ...RAFTERS SECTION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION not required VENT PIPE SECTIONS 7 and 8 OPTIONAL WA...

Страница 20: ...ponents Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non c...

Страница 21: ...cal installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations CD Mode...

Страница 22: ...regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air tightness To further prevent drafts the wall shield and ceiling fire stops should b...

Страница 23: ...n 25 mm min to perpendicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 5 4 Mantel Leg or Wall Projec...

Страница 24: ...T MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insul...

Страница 25: ...V G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN...

Страница 26: ...en two 45 elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertic...

Страница 27: ...t max horizontal SLP pipe 7 ft min vertical 11 ft max horizontal Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a 6 inch minimum vertical vent section is r...

Страница 28: ...For corner installations A 6 inch 152 mm section of straight pipe may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs V1 Minimum H1 Maximum El...

Страница 29: ...lbows H2 H1 V2 V1 V1 Min H1 Max V2 Min H2 Max Elbow only 2 ft 610 mm 0 in 0 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft 610 mm 11...

Страница 30: ...this by bending the part back and forth until it breaks See Figure 7 10 Figure 7 8 Vertical TOP VENT REAR VENT NG LP NG LP 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restri...

Страница 31: ...2 H1 60 ft 18 3 m Maximum No specific restrictions on this value EXCEPT V1 V2 H1 cannot exceed 60 ft 15 2 m Note If the DVP 2SL or DVP SLP24 adapter is used with SLP pipe you MUST subtract one number...

Страница 32: ...ORIZONTALLY H1 H2 V1 V2 V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 4 ft 1...

Страница 33: ...4236ILR D CD4842IR D CD4842ILR D 2359 900 Rev D 5 15 Figure 7 13 Rear Vent Horizontal Termination No Elbow One 45 Elbow H1 H1 H1 18 in 457 mm Maximum Figure 7 14 H1 12 in 305 mm Maximum CD4236IR H1 15...

Страница 34: ...1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximum H1 Maximum...

Страница 35: ...m H1 Maximum 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum...

Страница 36: ...m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1 H2 M...

Страница 37: ...e Shown 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield...

Страница 38: ...und the vent Insulation must be kept back from the pipe to prevent overheating Figure 8 3 Installing Ceiling Firestop Figure 8 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE OR...

Страница 39: ...kout from the fireplace and discard it see Figure 8 5 Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws Note Do this BEFORE final positioning of fireplace Det...

Страница 40: ...be changed at a later time A Top Vent Figure 9 1 Cut the seal cap strap across the rectangles next to the disk For rear vent skip this step Figure 9 2 Remove the white gasket material covering the sea...

Страница 41: ...ining band and fold the sides out Figure 9 9 Fold the center parts of the retaining band out and use to remove the seal cap Figure 9 10 Discard the vent cap remove and discard the insulation basket NO...

Страница 42: ...n insulation Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs Failure to maintain air space clearance may cause overheating and fire The dia...

Страница 43: ...illing holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow...

Страница 44: ...Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 10 5 Adding Venting Components WARNING Ris...

Страница 45: ...supported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m H...

Страница 46: ...f the cathedral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the sup...

Страница 47: ...UM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 10 15 Figure 10 15 NOTICE Failure to properly caulk the roof flashing and pipe seams may permit entry of water Caulk the gap between the roof fla...

Страница 48: ...st extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 19 Heat shields must overlap 1 1...

Страница 49: ...e edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this m...

Страница 50: ...leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the...

Страница 51: ...per operation of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Fig...

Страница 52: ...2 Junction Box Detail NOTICE DO NOT wire 110 120 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground...

Страница 53: ...G Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and wi...

Страница 54: ...remaining amount for future use WARNING Risk of Explosion Follow ember placement instructions DO NOT place embers directly over burner ports Replace ember material annually Improperly placed embers in...

Страница 55: ...Place the right log by positioning the front V of the log on the indentation on the base log and resting the rear of the log on the flat area of the rear log See Figure 2 and Figure 4 5 Figure 4 shows...

Страница 56: ...he instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance when applicable to the model GLASS ASSEMBLY LATCHES BOTH BOTTOM AND...

Страница 57: ...ld be approximately 17 in or 1 8 in 3 mm 2 Pilot won t light there is no noise or spark A No power transformer installed incorrectly or depleted batteries Verify that transformer is installed and plug...

Страница 58: ...odule and sense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifi cations Polish flame sensing rod with fine steel wool to remove any c...

Страница 59: ...s refer to Section 5 Figure 16 1 Appliance Dimensions CD4236IR D and CD4236ILR D Models A B C D E FRONT VIEW TOP VIEW LEFT SIDE RIGHT SIDE F G H I J K L M O P GAS LINE ACCESS Q R N Location Inches Mil...

Страница 60: ...Inches Millimeters J 21 533 K 11 11 16 297 L 35 1 2 901 M 17 3 4 451 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 42 7 8 1089 Location Inches Millimeters A 48 1219 B 43 1 8 1096 C 35 1 2 902 D 36 5 8 9...

Страница 61: ...6C CD 4236IR D in 32 7 16 22 13 16 35 13 16 1 7 16 6 13 16 32 1 16 33 7 16 mm 824 579 910 37 173 814 849 SIM 42C CD 4842IR D in 39 7 16 24 3 4 42 13 16 1 7 16 6 13 16 33 15 16 35 3 8 mm 1002 629 1087...

Страница 62: ...36IR D in 32 3 8 21 7 8 35 15 16 1 3 16 6 3 4 32 1 4 33 3 8 mm 822 556 913 30 172 819 848 CRAFT 42C CD 4842IR D in 39 5 16 23 13 16 42 13 16 1 3 16 6 3 4 34 1 8 35 5 16 mm 999 605 1087 30 172 867 897...

Страница 63: ...n 276 mm 45 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in...

Страница 64: ...1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wal...

Страница 65: ...mm RF12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP...

Страница 66: ...gh Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap PVK 80 11 1 2 in 292 mm 12 1 2 in 318 mm 16 in 406...

Страница 67: ...t elbow WARNING Optional Wire Harness DESCRIPTION PART NUMBER 10 ft PV Wire Harness PVI WH10 20 ft PV Wire Harness PVI WH20 40 ft PV Wire Harness PVI WH40 60 ft PV Wire Harness PVI WH60 80 ft PV Wire...

Страница 68: ...LP SLP connect to the appliance and are ordered separately from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separat...

Страница 69: ...14 SLP FLEX 5 60 1524 SLP FLEX 10 120 3048 8 3 4 in 222 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 6 in 152 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 45 Elbow SL...

Страница 70: ...ll thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1...

Страница 71: ...NTAL TERMINATION CAP When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbow 1 in 25 mm 14 in 356 mm 3 8 in 10...

Страница 72: ...ocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Assembly LOGS 4236 Y 1 Log 1 SRV2208 702 2 Log 2 SRV2208 703 3 Log 3 SRV2208 704 4 Log 4 SRV2208 073 5 Log 5 SRV2208 705 6 Log 6 SRV2208 706 7...

Страница 73: ...t Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Assembly LOGS 4842 Y 1 Log 1 SRV2208 702 2 Log 2 SRV2208 703 3 Log 3 SRV2208 704 4 Log 4 SRV2211 073 5 Log 5 SRV2208 705 6 Log 6 SRV2208 706 7 Insulat...

Страница 74: ...1 Pilot Assembly NG 2208 012 Y Pilot Assembly LP 2208 013 Y Pilot Tube SRV485 301 Y 15 2 Pilot Bracket 2208 101 15 3 Burner Leg 2208 106 15 4 Valve Bracket 2118 104 15 5 Battery Pack 2166 323 Y 15 6...

Страница 75: ...Pkg of 24 047 805 24 Y Clips Mesh Pkg of 24 2005 192 24 Y Exhaust Cover Shield 385 105 Flue Restrictor Pre 0023875593 385 128 Post 0023875593 385 328 Gasket Assembly Includes Burner Neck Vent Valve L...

Страница 76: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ _____________...

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