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Heatilator  •  Caliber Mesh BV Series  •  4040-848 Rev G  •  10/08

3

    Safety Alert Key:

• DANGER! 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! 

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

 Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE:

 Used to address practices not related to personal injury.

Table of Contents

A. Congratulations 

2

B. Warranty 

5

1 Listing and Code Approvals 

 

A. Appliance 

Certi

fi

 cation 

7

B.  Tempered Glass Speci

fi

 cations 

7

C. BTU 

Speci

fi

 cations 

7

D. High 

Altitude 

Installations 

7

E.  Non-Combustible Materials Speci

fi

 cation 

7

F.  Combustible Materials Speci

fi

 cation 

7

G. Electrical Codes 

7

User Guide

2 Operating Instructions 

 

A.  Gas Fireplace Safety 

8

B. Your 

Fireplace 

8

C.  Fan Kit (optional) 

9

D. Clear 

Space 

9

E.  Decorative Doors and Fronts 

9

F. Fixed 

Glass 

Assembly 

9

G.  Remote Controls, Wall Controls and Wall Switches  9
H. Outside 

Air 

(optional) 

9

I.  Before Lighting Fireplace 

9

J.  Lighting Instructions (IPI) 

10

K.  After Fireplace is Lit 

11

L. Frequently 

Asked 

Questions 

11

3 Maintenance and Service 

 

A. Maintenance 

Tasks-Homeowner 

12

B. Maintenance 

Tasks-Quali

fi

 ed Service Technician  13

Installer Guide

4 Getting Started 

 

A. Typical 

Appliance 

System 

14

B.  Design and Installation Considerations 

15

C.  Tools and Supplies Needed 

15

D.  Inspect Appliance and Components 

15

E. Negative 

Pressure 

16

5 Framing and Clearances 

 

A. Selecting 

Appliance 

Location 

17

B. Constructing 

the 

Appliance 

Chase 

17

C. Clearances 

18

D.  Mantel and Wall Projections 

19

6 Termination Locations 

 

A.  Vent Termination Minimum Clearances 

20

7 Vent Information and Diagrams 

 

A. Vent 

Guidelines 

21

B.  Vent System Con

fi

 guration 

21

8 Vent Clearances and Framing 

 

A.  Pipe Clearances to Combustibles 

22

B.  Wall and Ceiling Penetration Framing 

22

C.  Vertical Penetration Framing 

22

9 Appliance Preparation 

 

A.  Install Outside Air Kit Damper Assembly 

23

B.  Gas and Electrical Connections 

23

C.  Secure and Level the Appliance 

23

10 Installing Vent Pipe 

 

A.  Assembly of Vent Sections 

24

B.  Attach Vent to Firebox 

24

C.  Secure Vent Sections 

24

D.  Install Attic Insulation Shield 

24

11 Gas Information 

 

A. Fuel 

Conversion 

25

B. Gas 

Pressure 

25

C. Gas 

Connection 

25

D. High 

Altitude 

Installations 

25

12 Electrical Information 

 

A. Wiring 

Requirements 

26

B. Intelli

fi

 re Ignition System Wiring 

26

C. Optional 

Accessories 

Requirements 

26

D.  Electrical Service and Repair 

26

E.  Junction Box Installation 

27

F.  Wall Switch Installation for Fan (Optional) 

27

13 Finishing 

 

A.  Mantel and Wall Projections 

28

B. Facing 

Material 

28

Содержание B-Vent Gas Appliance CB4236MIR

Страница 1: ...sion may result causing property damage personal injury or death In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter A CO detector shall be installe...

Страница 2: ...ems Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pe...

Страница 3: ...e Tasks Qualified Service Technician 13 Installer Guide 4 Getting Started A Typical Appliance System 14 B Design and Installation Considerations 15 C Tools and Supplies Needed 15 D Inspect Appliance a...

Страница 4: ...s 29 E Install the Refractory 29 F Place the Lava Rock Vermiculite 29 G Place the Rockwool 29 H Install the Log Assembly 30 I Glass Assembly 30 J Install Trim 31 K Install Clean Face Components 31 L A...

Страница 5: ...ts 5 years 3 years X X Castings Baffles 7 years 3 years X X X Firebox HHT Chimney Termination Heat Exchanger 10 years 1 year X Burners Logs Refractory Limited Lifetime 1 year X Firebox Heat Exchanger...

Страница 6: ...approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is...

Страница 7: ...ls that are reported as passing ASTM E 136 Stan dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C and UL763 shall be considered non combustible materials NOT INTENDED FOR...

Страница 8: ...hnologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch g...

Страница 9: ...heat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth...

Страница 10: ...Due to high surface temperatures keep children clothing and furniture away Keep burner and control compartment clean See installation and operating instructions accompanying the appliance WARNING If...

Страница 11: ...sation will disappear Blue flames This is a result of normal operation and the flames will begin to yellow as the fireplace is al lowed to burn for 20 to 40 minutes Odor from fireplace When first oper...

Страница 12: ...properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeown...

Страница 13: ...ity between pilot hood and flame sense rod Replace pilot as necessary Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum clean...

Страница 14: ...ot required Optional Wall Switch Vertical Termination Cap Storm Collar Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Vent pipe penetr...

Страница 15: ...ons carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute c...

Страница 16: ...Install the intake on the side of the house towards prevailing winds during the heating season Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment Ensure furnace an...

Страница 17: ...ations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations Model A B C D E CB...

Страница 18: ...e home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapo...

Страница 19: ...t blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace may cause overheating and a fire Note If the inside of the framed cavit...

Страница 20: ...0 10 3 4 11 1 2 12 1 4 13 13 3 4 14 1 2 15 1 4 16 30 in minimum to ceiling D Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing or finishing mate...

Страница 21: ...Minimum Height From Roof To Lowest Discharge Opening 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials...

Страница 22: ...n installing the appliance B Vent System Configuration CAUTION Risk of Fire ALL vent configuration specifi cations MUST be followed This product is tested and listed to these specifications Appliance...

Страница 23: ...ufacturer s instructions to provide adequate clear ances Use same size framing materials as those used in the wall or ceiling construction Firestop spacers must be used in wall and ceiling penetration...

Страница 24: ...as an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result The outside air kit can only be installed on the left side of the appliance Refer to the installation instr...

Страница 25: ...Vent to Firebox C Secure Vent Sections Secure vent sections with vent supports following B vent manufacturer s instructions WARNING Risk of Fire or Explosion Use vent run supports per vent manufactur...

Страница 26: ...or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstre...

Страница 27: ...when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to t...

Страница 28: ...ver Plate outside firebox Romex Connector Figure 12 2 Junction Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red...

Страница 29: ...re 13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening Mantel Legs or Wall Projections These surfaces may be covered with non combustible material Non combustible sealant B Facing...

Страница 30: ...ly Improperly placed rockwool interferes with proper burner operation Rockwool is shipped with this gas appliance Place a small amount of 1 2 in diameter pieces dime size of rockwool on the burner pan...

Страница 31: ...oved cracked broken or scratched Replace as a complete assembly Removing Glass Assembly Remove mesh firescreen refer to Figure 14 15 Lift and pull the upper latch cover towards you to expose the two 3...

Страница 32: ...Hood Bend screen rod tabs down at a 90 deg angle See Figure 14 10 Figure 14 10 Screen Rod Tab Figure 14 9 Clean Face Components Skin Pack Figure 14 11 Installing the Hood Install above the glass pane...

Страница 33: ...the solenoid Figure 14 13 Installing Floor Cover Install Bottom Latch Cover Insert bottom latch cover over existing shoulder screws See Figure 14 14 Push down till the tabs lock in place Figure 14 14...

Страница 34: ...pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark A No power or transformer in stalled incorrectly...

Страница 35: ...fy connection from flame sensing rod to white sensor wire Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sens ing rod Verify continuity with a m...

Страница 36: ...arances refer to Section 5 Figure 16 1 Appliance Dimensions 38 1 4 in 972 mm B 1 1 2 in 38 mm 3 in 76 mm 6 1 2 in 165 mm 2 3 8 in 60 mm 5 7 8 in 149 mm 14 1 8 in 359 mm 2 in 51 mm 33 1 2 in 851 mm C 2...

Страница 37: ...Log 4040 203 5 Middle Log Pre GA1647700 4040 206 Post GA1647700 4000 316 6 Back Log Assembly 4040 207 7 Glass Clip Support Assembly Qty 6 req 33858 X 8 Handle Bracket 34636 9 Grate Retainer 4040 272...

Страница 38: ...Plate w Hole 4000 226 11 Intake Collar Assembly 4040 041 12 Exhaust Collar Assembly 4040 042 13 Flue Baffl e 4040 197 14 Burner Pan Assembly 4040 093 X 15 Hearth Pan 4040 255 16 Burner Support 4040 2...

Страница 39: ...rts List Caliber Clean Face CB4236MIR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active Service Parts 08 08 IMPORTANT THIS IS DATED INFORMATION...

Страница 40: ...Rev G 10 08 40 C Optional Components Contact your dealer for a complete listing of optional components Refractory Kit WTBC36DB For 36 in BV WTBC42DB For 42 in BV Arts Crafts Faux Front FFCAC Modernist...

Страница 41: ...l gas conversion kit for Intellifire ignition system SCKVP B LP gas conversion kit SCKVN B NG gas conversion kit Model Description FFCM42 B Modernist style black decorative faux front FFCM42PT Moderni...

Страница 42: ...Heatilator Caliber Mesh BV Series 4040 848 Rev G 10 08 42 This page intentionally left blank...

Страница 43: ...Heatilator Caliber Mesh BV Series 4040 848 Rev G 10 08 43 This page intentionally left blank...

Страница 44: ...____ ________________________________________________________________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322...

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