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Figure 5.  Drain Line

Refrigeration Piping

Suction Lines

 

NOTE:

  If the suction line must rise to the point higher than the suction connection on

 

the evaporator, a suction line trap at the outlet of the evaporator must be provided.

Horizontal suction lines should slope away from the evaporator toward the compressor at the rate of 
1/4’ per 10 feet for good oil return.  When multiple evaporators are connected in series using a common 
suction line, the branch suction lines must enter the top of the common suction line.

Suction lines that are outside of refrigerated space must be insulated.  See “Line Insulation” for more 
information.

Suction Line Risers

 

NOTE:

  To provide proper oil return, a suction trap must be provided at the base of 

 

all suction risers.

Prefabricated wrought copper traps are available, or a trap can be made by using two street ells and one 
regular ell.  The suction trap must be the same size as the suction line.  For long vertical risers, additional 
traps may be necessary.  Generally, one trap is recommended for each length of pipe (approximately 20 
feet) to insure proper oil movement.  See Figure 4 below for methods of constructing proper suction line 
P-traps.

Condensate Drain Lines

Copper drain lines should be used and properly protected from freezing.  In running drain lines, provide 
a minimum of 4 inches per foot pitch for proper drainage.  Drain lines should be at least as large as 
the evaporator drain connection.  All plumbing connections should be made in accordance with local 
plumbing codes.  All condensate drain lines must be trapped, and run to an open drain.  They must 
never be connected directly to the sewer systems.  Traps in the drain line must be located in a warm 
ambient.  We recommend a trap on all evaporators.  Traps 
located outside, or extensive outside runs of drain line 
must be wrapped with a drain line heater.  The heater 
should be connected so that it is continuously on.  It is 
recommended that the drain line be insulated to prevent 
heat loss.  A heat input of 20 watts per lineal foot of 
drain line for 0ºF (-18°C) room applications and 30 watts 
per lineal foot for -20°F (-29°C) rooms is satisfactory.

Inspect the drain pan periodically to insure free drainage 
of condensate.  If the drain pan contains standing water, 
check for proper installation.  The drain pan should be 
cleaned regularly with warm soapy water.

 

WARNING:

  All power must be disconnected 

 

before cleaning. The drain pan also serves as

 

cover for hazardous moving parts. Operation 

 

of unit without drain pan constitutes a hazard.

Figure 4.  Suction P-traps

NOTE:

  Always trap drain lines individually 

to prevent vapor migration.

Содержание FlexPack H-IM-FP

Страница 1: ...1 Multiple Compressor Condensing Units H IM FP March 2004 Part No 25006801 Nomenclature 2 General Safety Information 2 Compressor Module Speci cations 3 4 Dimensional Diagrams 5 Condensing Unit Placem...

Страница 2: ...hipment should be carefully checked against the bill of lading The shipping receipt should not be signed until all items listed on the bill of lading have been accounted for Check carefully for concea...

Страница 3: ...FV 208 230 1 60 11 2 61 0 17 4 40 404a 9 25 30 CS14K6E TF5 208 230 3 60 8 2 55 0 12 8 40 404a 9 25 30 CS18K6E PFV 208 230 1 60 14 4 82 0 22 4 40 404a 22 25 30 CS18K6E TF5 208 230 3 60 9 4 65 5 14 6 40...

Страница 4: ...0 30 0 80 404a 22 5 35 ZS45K4E TF5 208 230 3 60 21 5 156 0 33 5 80 404a 22 5 35 ZF06K4E PFV 208 230 1 60 12 2 61 0 19 0 40 404a 22 40 0 ZF06K4E TF5 208 230 3 60 8 3 55 0 13 0 40 404A 22 40 0 ZF08K4E P...

Страница 5: ...e Fan Top View Two Fan Top View Three Fan Top View X 59 00 Single Fan Length X 78 00 Two Fan Length X 100 50 Three Fan Length Please note system positions Liquid Lines Suction Lines Electrical Knockou...

Страница 6: ...orrosive atmospheres require custom designed condensers Another consideration which must be taken is that the unit should be mounted away from noise sensitive spaces and must have adequate support to...

Страница 7: ...rigging measures must be taken to support unit weight and to protect the unit from damage during unloading and placement process Rigging holes have been provided in legs and under the unit compressor...

Страница 8: ...0 feet towards the compressor in direction of ow d Suitable P type oil traps should be located at the base of each suction riser to enhance oil return to the compressor e For desired method of superhe...

Страница 9: ...drain lines should be used and properly protected from freezing In running drain lines provide a minimum of 4 inches per foot pitch for proper drainage Drain lines should be at least as large as the e...

Страница 10: ...copper tubing 4 Do not use short radius ells Short radius elbows have points of excessive stress concentration and are subject to breakage at these points 5 Thoroughly inspect all piping after the equ...

Страница 11: ...olecule size of HFC s they will tend to leak more readily than CFC Consequently it is of the utmost importance that proper system evacuation and leak detection procedures be employed Copeland recommen...

Страница 12: ...d in the condensing unit for proper connections 3 Wire type should be of copper conductor only and of the proper size to handle the connected load 4 The unit must be grounded 5 For multiple evaporator...

Страница 13: ...e set at two minutes the third marker c Check high and low pressure controls pressure regulating valves oil pressure safety controls and all other safety controls and adjust them if necessary d Liquid...

Страница 14: ...djust if necessary e Check head pressure controls for pressure setting f Check crankcase heater operation if used g Install instruction card and control system diagram for use of building manager or o...

Страница 15: ...ng potentially costly repairs of a premature failure due to equipment neglect The following is our minimum recommendations for regularly scheduled preventive maintenance of your refrigeration system O...

Страница 16: ...16 Preventive Maintenance...

Страница 17: ...17 Preventive Maintenance...

Страница 18: ...an Blade 22999901 Fan Guard Motor Mount 23104401 High Pressure Control 28913201 Low Pressure Control Adjustable 2891402 Fixed 28913401 Time Delay Relay Low Pressure Switch 22536801 Fuse 15 Amp 2251000...

Страница 19: ...M1 1 R1 0 NO C C1A1 NC CCH1 Fused Disconnect 208 230 V 60 HZ 1 PH PB1 GR POWER SUPPLY RC1 RUN CAPACITOR SC1 START CAPACITOR SR1 START RELAY C1 COMP1 R C S COMP1 C1 SC1 1 SR1 5 2 RC1 CCH2 NO C2A1 NC C2...

Страница 20: ...mpressor Superheat for the COOLER Should be between 20 F 30 F YES NO Check Compressor Superheat for the FREEZER Should be between 20 F 30 F YES NO Force unit into a Defrost Check heater amps Should ma...

Страница 21: ...on Pressure ______PSIG System 3 Suction Pressure ______PSIG System 1 Suction Temp ______ F System 2 Suction Temp ______ F System 3 Suction Temp ______ F System 1 Refrigerant Charge ______lbs System 2...

Страница 22: ...22 Notes...

Страница 23: ...23 Notes...

Страница 24: ...inuing effort we reserve the right to make changes in speci cations without notice WARNING Refrigerant can be harmful if it is inhaled Refrigerant must be used and recovered responsibly Failure to fol...

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