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Heat & Glo • COSMO32-IFT-B, COSMO36-IFT-B, COSMO42-IFT-B Installation Manual • 2619-980 Rev. G • 7/20

A. Fuel Conversion

• Make sure the appliance is compatible with available gas

types.

• Conversions must be made by a qualified service

technician using Hearth & Home Technologies speci

and approved parts.

B. Gas Pressure

• Verify inlet pressures. Verify minimum pressures when

other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is

greater than 1/2 psig.

Gas Information

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

10.0 in. w.c.

13.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

Note:

Have the gas supply line installed in accordance with

local codes, if any. If not, follow ANSI

223.1. Installation

should be done by a quali

ed installer approved and/or

licensed as required by the locality. (In the Commonwealth
of Massachusetts installation must be performed by a
licensed plumber or gas

tter).

Note:

A listed (and Commonwealth of Massachusetts ap-

proved) 1/2 in. (13 mm) T-handle manual shut-o

ﬀ

valve

and

exible gas connector are connected to the 1/2 in. (13

mm) control valve inlet.

• If substituting for these components, please consult

local codes for compliance.

Fire Risk.
Risk of Fire! Risk of Explosion!
Incorrect pressure will damage valve.
• Isolate gas supply piping BEFORE pressure

testing gas line at test pressures above 1/2
psig.

• Close the manual shuto

ﬀ

valve BEFORE

pressure testing gas line at test pressures
equal to or less than 1/2 psig.

WARNING

• Optimum appliance performance requires proper input

pressures.

• Gas line sizing requirements will be determined in ANSI

Z223.1 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.

• Pressure requirements when in operation are:

REMOVE 2 SCREWS

Figure 9.1 Basepan Removal - COSMO42-IFT-B Shown

Access Through the Valve Assembly
(For Service/Conversion)

1. Locate and remove the two screws that secure the

basepan to the appliance. See Figure 9.1. Remove
basepan. Retain screws.

Access Through the Control Cavity
(For Service/Conversion)

The lower access cover panel is removable if

nishing

material has not been previously installed. See Section
8.A for removal instructions.

Содержание COSMO32-IFT-B

Страница 1: ...d installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Models COSMO32 IFT B C...

Страница 2: ...1 B Vent Termination Minimum Clearances 21 C Vent Terminal Clearances 23 D Use of Elbows 24 E Use of Flex Vent SLP FLEX Series 6 5 8 Inch 25 F Vent Diagrams 26 5 Vent Clearances and Vent Framing A Ven...

Страница 3: ...SHUO LQVWDOOHG ___________________________ Gas Section 9 Pg 55 58 3URSHU DSSOLDQFH IRU IXHO W SH BBBBBBBBBBBBBBBBBBBBBBBBBBB Was a conversion performed ___________________________ HDN FKHFN SHUIRUPHG...

Страница 4: ...r installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size B Glass Specifications Hearth Home Technologies appliances manufactured with tem...

Страница 5: ...not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the abse...

Страница 6: ...lly vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The stat...

Страница 7: ...roperty damage For assistance or additional information consult a qualified service technician service agency or your dealer Figure 2 1 Good Faith Wall Surface Temperatures Above Appliance B Good Fait...

Страница 8: ...n or Electric Shock DO NOT use this appliance if any part has been under water Call a qualified service technician to inspect the appliance and to replace any part of the control system and or gas con...

Страница 9: ...1 Appliance Dimensions COSMO32 IFT B Location Inches Millimeters M 16 3 4 425 N 6 5 8 168 O 34 3 8 873 P 2 3 16 56 Q 6 152 R 17 1 4 438 S 25 7 8 657 T 38 1 2 978 U 6 1 8 156 V 7 1 2 191 W 10 3 8 264...

Страница 10: ...Q 6 152 R 17 1 4 438 S 25 7 8 657 T 43 1 2 1105 U 6 1 8 156 V 7 1 2 191 W 10 3 8 264 X 7 3 4 197 Location Inches Millimeters A 41 1041 B 36 914 C 32 1 4 819 D 15 1 4 387 E 33 11 16 856 F 3 1 2 89 G 7...

Страница 11: ...7 1 2 191 W 10 3 8 264 X 7 3 4 197 Location Inches Millimeters A 48 1219 B 43 1092 C 39 1 16 993 D 15 1 4 387 E 33 11 16 856 F 3 1 2 89 G 7 178 H 46 1 2 1181 I 9 13 16 249 J 17 3 4 451 K 1 2 13 L 37 3...

Страница 12: ...16 19 7 8 26 7 8 25 3 16 mm 1021 359 1146 175 249 505 683 640 D G E C B A F Barrier Mesh Integral to Decorative Barrier Front H Dimensions are actual decorative barrier front dimensions Use for refere...

Страница 13: ...237 527 687 658 COSMO42 IFT B MAR COSMO42 in 40 1 4 14 7 8 46 3 16 6 5 16 9 5 16 20 3 4 27 1 16 25 15 16 mm 1023 377 1172 160 237 527 688 658 MARTINI DECORATIVE BARRIER FRONTS Figure 3 5 Decorative Ba...

Страница 14: ...agrams are not drawn to scale Actual installation may vary due to individual design preference Figure 3 6 Appliance Locations A E A C TOP VENT ONE 900 ELBOW ALCOVE INSTALLATION D TOP VENT ONE 90 ELBOW...

Страница 15: ...pre installed on top and side Drywall or combustible materials mini mum 1 2 inch thick are designed to contact the non combustible material appliance as called out in Section 10 Finishing This applia...

Страница 16: ...42 IFT B Inches 3 1 2 2 48 48 1 2 73 7 8 71 7 8 millimeters 89 51 1219 1232 1876 1826 Measurement for Trim Kit 3 1 2 in Additional Finishing Material Thickness Figure 3 9 shows vent cover dimensions M...

Страница 17: ...ING DIMENSIONS A B C D Inside Height Inside Width Outside Height Outside Width PHTRIM 32LINEAR Inches 2 9 16 31 1 16 5 5 8 33 millimeters 65 789 143 838 PHTRIM 36LINEAR Inches 2 9 16 36 1 2 5 5 8 38 3...

Страница 18: ...IFT B Inches 12 1 4 8 3 4 63 5 8 77 3 8 18 millimeters 311 222 1616 1965 457 Framing Dimensions Passive Heat Side Discharge PH SIDE LINEAR WARNING Risk of Fire DO NOT place combustible objects or com...

Страница 19: ...91 COSMO36 IFT B Inches 2 48 36 1 2 millimeters 51 1219 927 COSMO42 IFT B Inches 2 48 48 1 2 millimeters 51 1219 1232 Mesh screen required for front discharge or open top discharge passive heat instal...

Страница 20: ...and ceiling firestops should be sealed with caulk with a minimum of 300 F continuous exposure rating to seal gaps Gas line holes and other openings should be sealed with caulk with a minimum of 300 F...

Страница 21: ...ethods from di er ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall Approved Pipe Rigid This applianc...

Страница 22: ...consider proximity to doors tra c areas or where people may pass or gather sidewalk deck patio etc Listed cap shields available Contact your dealer Local codes or regulations may require different cle...

Страница 23: ...let to building or the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in 229 mm 12 in 305 mm I clearance to a mechanical powered air supply inlet All mechanical...

Страница 24: ...pipe is allowed between two 45 elbows See Figure 4 6 Figure 4 7 shows the vertical and horizontal o sets for SLP elbows Figure 4 6 HORIZONTAL VERTICAL RUN RISE E F F E C T I V E L E N G T H Y X X X V...

Страница 25: ...no rise MEASURE TO SHADED SURFACE OUTSIDE MOUNTING SURFACE Figure 4 8 Measure to Outside Mounting Surface Figure 4 9 Measure to Top of Last Section of Pipe E Use of Flex Vent SLP FLEX Series 6 5 8 Inc...

Страница 26: ...may be installed horizontally See Figure 4 15 Elbows may be placed back to back anywhere in the system Any 90 elbow may be replaced with two back to back 45 elbows When penetrating a combustible wall...

Страница 27: ...H1 Maximum COSMO42 IFT B COSMO36 IFT B COSMO32 IFT B 90 Elbow Not Allowed Not Allowed 1 ft 305 mm 1 ft 305 mm 1 ft 305 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 5 ft 1 5 m 5 ft 1 5 m 5 ft 1 5 m 3 ft 914...

Страница 28: ...m 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 5 ft 1 5 m 5 ft 1 5 m 5 ft 1 5 m 3 ft 914 mm 8 ft 2 4 m 8 ft 2 4 m 8 ft 2 4 m 4 ft 1 2 m 10 ft 3 0 m 10 ft 3 0 m 15 ft 4 6 m 5 ft 1 5 m 15 ft 4 6 m 15 ft 4 6 m H1...

Страница 29: ...H2 cannot exceed 40 ft 12 2 m CAUTION The SLP HRC SS termination caps are not approved for use with these models May lead to elevated glass temperature that may cause tempered glass breakage Note Ther...

Страница 30: ...2 1 m Risk of Fire This vent configuration can ONLY be used for COSMO36 IFT B and COSMO42 IFT B Natural Gas appliances WARNING CAUTION The SLP HRC SS termination caps are not approved for use with the...

Страница 31: ...tion Manual 2619 980 Rev G 7 20 Top Vent Vertical Termination No Elbow Figure 4 16 V1 60 ft Max 18 3 m Note Use SLP Series components only Note If installing a vertical vent termination o the top of t...

Страница 32: ...aust Restrictor Installation 1 COSMO42 IFT B COSMO36 IFT B Only Remove inner heat shield by removing two wing nuts from top front of heat shield and two screws that secure the heat shield to back wall...

Страница 33: ...ft 4 6 m V1 V2 H MAX 40 ft 12 2 m No specific restrictions on this value EXCEPT V1 V2 H cannot exceed 40 ft 12 2 m Note There MUST be a 25 reduction in total H when using SLP FLEX Series 6 5 8 inch v...

Страница 34: ...1 Minimum H1 H2 Maximum V2 V1 V2 Minimum 1 ft 305 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 3 ft 914 mm 4 ft 1 2 m 4 ft 1 2 m 6 ft 1 8 m 5 ft 1 5 m 14 ft 4 3 m H MAX 14 ft 4 3 m V1 V2 H1 H2 MAX 40 ft 12...

Страница 35: ...1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 2 1 2 ft 762 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 0 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m V1 H1 V2 V3 H2 Figure 4 20 Four 90 Elbows Top Vent Vertical Termin...

Страница 36: ...a minimum of a NFPA 211 Level 2 inspection of the chimney Replace component parts of the chimney and fireplace as specified by the professionals Ensure all joints are properly engaged and the chimney...

Страница 37: ...lf tapping screws Attach one section of flexible vent pipe to the inlet collar on top of the DV 46DVA GCL adapter with three self tapping screws To minimize cold air drafts seal around the flex vents...

Страница 38: ...eat Shield Wall Shield Firestop Heat Shield WALL 3 in 76 mm top clearance 1 in 25 mm clearance around vertical sections B Wall Penetration Framing Firestops Combustible Wall Penetration Whenever a com...

Страница 39: ...iling Firestop Floor Penetra tion Framing WARNING Risk of Fire DO NOT pack insu lation around the vent Maintain clearances to vent to prevent overheating A ceiling firestop MUST be used between floors...

Страница 40: ...ews and discard See Figure 6 1 2 Fold up top heat shield to 90 degrees as shown in Figure 6 2 REMOVE SCREWS Figure 6 1 COSMO42 IFT B COSMO36 IFT B Shipping Position Figure 6 2 COSMO42 IFT B B COSMO36...

Страница 41: ...n steps Heat Management System options are HEAT ZONE GAS The heat is diverted into an adjacent room HEAT OUT GAS The heat is diverted outside the home building Smart Wall TV Kit The warm air from the...

Страница 42: ...r nailing tab Optional Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance Risk of Fire Prevent contact with Sagging or loose insulation In...

Страница 43: ...combustible components from the shipping position and set aside 2 Remove the lower cover panel by removing two screws located on the lower left and right sides of the appliance opening Retain screws L...

Страница 44: ...ods below including the slip section that connects directly to the horizontal termination cap Apply a bead of silicone sealant 300 F minimum con tinuous exposure rating inside the female outer pipe j...

Страница 45: ...s in the slip section See Figure 7 4 120 Figure 7 5 Securing Vertical Pipe Sections C Secure the Vent Sections WARNING Risk of Fire Explosion or Asphyxiation Improper support could allow vent to sag a...

Страница 46: ...ev G 7 20 46 D Disassemble Vent Sections Rotate either section see Figure 7 7 so the seams on both pipe sections are aligned as shown in Figure 7 8 Pull carefully to separate the pieces of pipe Figure...

Страница 47: ...instal lation Sheet metal edges are sharp Slide the storm collar onto the exposed pipe section and align brackets Insert a bolt provided through the brackets and install nut Do not completely tighten...

Страница 48: ...e existing heat shields using the screws supplied with the extended heat shield Refer to vent components diagrams in the back of this manual Rest the small leg on the extended heat shield on top of th...

Страница 49: ...itigate the interference potential If interference is occurring on the same circuit the use of surge protectors may help alleviate the interference 8 8 Electrical Information Valve Control Access The...

Страница 50: ...operates on a 6 volt 1 5AMP system Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries not included into the battery pack befor...

Страница 51: ...ORANGE INTERMITTENT PILOT IGNITER NG 2106 169 HOT NEUTRAL JUNCTION BOX 110 120 VAC I S IFT CONTROL MODULE 2326 130 VALVE NG 2166 302 BLK BLACK RED GREEN ORANGE BRN RED RED WHITE WIRE ASSEMBLY 2118 17...

Страница 52: ...CONTROL BRN BLK OPTIONS FAN GFK 160A IFT RC150 WIRELESS WALL SWITCH IFT RC400 REMOTE CONTROL IFT AUX AC MODULE CABLE 2326 152 RF MODULE 2326 120 RF MODULE 2326 120 2326 150 LED s GREEN MAIN WIRE HARNE...

Страница 53: ...PILOT IGNITOR 2106 169 HOT NEUTRAL JUNCTION BOX 110 120 VAC I S IFT CONTROL MODULE 2326 130 VALVE NG 2166 302 BLK GREEN ORANGE BRN WIRE HARNESS 2326 132 AC MODULE CABLE 2326 152 RF MODULE 2326 120 IF...

Страница 54: ...At the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as show...

Страница 55: ...and Commonwealth of Massachusetts ap proved 1 2 in 13 mm T handle manual shut o valve and flexible gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these compone...

Страница 56: ...es for compliance 2 Remove the two screws that secure the pilot shield to the burner bracket and remove the two screws that secure the pilot assembly to the burner bracket Remove the one screw that se...

Страница 57: ...lease consult provincial and or local authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size Figure 9...

Страница 58: ...s of horizontal vent pipe Adjust air shutter for di erent vent runs See Figure 9 5 Loosen the 1 4 inch screw Twist the air shutter to adjust Air shutter may be opened for longer horizontal vent runs T...

Страница 59: ...r of the adjacent fram ing assuming it is 1 1 2 in nominal thickness This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly If the framing...

Страница 60: ...e for the fireplace non combustible board in a single sheet of drywall This will minimize the joints that require finishing adjacent to the fireplace opening Ensure that the 1 8 inch gap is maintained...

Страница 61: ...0 2 Finishing Details WARNING Risk of Fire Maintain specified air space clearances to combustibles Inadequate air space could cause overheating and fire FACTORY INSTALLED NON COMBUSTIBLE BOARD LOWER C...

Страница 62: ...ible Mantel Leg or Wall Projections Acceptable on both sides of opening Note All measurements in inches 12 IN MAX 1 2 IN THICK WALL SHEATHING 14 IN MIN BOTTOM OF MANTEL TO TOP OF APPLIANCE OPENING NON...

Страница 63: ...BLOCKED CEILING CEILING DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE 2 IN MIN OPENING MUST NOT BE BLOCKED CEILING 12 1 4 IN 8 3 4 IN SIDE DISCHARGE DISCHARGE SLOTS ON BOTH SIDES OF APPLIANCE FRON...

Страница 64: ...COMBUSTIBLE FINISHING MATERIAL 0 1 IN THICK CFTF DECORATIVE FRONT SHOWN DRYWALL OR EQUIVALENT 1 2 IN Both the CFTF and Martini decorative barrier fronts are designed to overlap finish materials 0 inc...

Страница 65: ...ont for inside fit applications finish material over 1 inch thick The CFTF decorative barrier front can be installed with or without the outer decorative barrier front trim included with the decorativ...

Страница 66: ...0 15 CFTF Front Without Outer Decorative Front Trim CFTF Decorative Front Non Combustible Finish Material 1 6 Inches Thick 0 IN 0 IN CFTF 0 IN Figure 10 14 Clearances to Appliance Opening Without Oute...

Страница 67: ...MIN Appliance may be installed off of floor FIREPLACE OPENING 2 X 4 FRAMING 2 X 4 OR 2 X 6 FRAMING CHASE CEILING SEE FIGURES 3 8 AND 3 10 FRONT AND SIDE DISCHARGE ONLY WIRE MESH PASSIVE HEAT DISCHARGE...

Страница 68: ...SMO36 IFT B and COSMO32 IFT B models Install the LED lights per the instructions included in the kit E Install Stones Optional An optional stones kit is available for use with the COS MO42 IFT B COSMO...

Страница 69: ...are engaged by vi sually verifying that glass latches have engaged both left and right tabs on the glass frame 4 Verify the bottom two glass latches have engaged the glass frame tabs by grasping the...

Страница 70: ...tive Barrier Front WARNING Risk of Fire Install ONLY decorative barrier fronts approved by Hearth Home Technologies Unap proved decorative barrier fronts could cause fireplace to overheat IMPORTANT Th...

Страница 71: ...235 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 m...

Страница 72: ...he existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Tra...

Страница 73: ...ermination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination Cap SLP TVH...

Страница 74: ...DV 46DVA GCL Coaxial Colinear Appliance Connector 768 380A Stainless Steel Flex Pipe COAXIAL to COLINEAR VENTING Figure 12 5 Coaxial to Colinear Vent Components SLP HHW2 Horizontal High Wind Terminati...

Страница 75: ...IVE TERMINATIONS SHROUDS Only use listed decorative termination caps shrouds with Hearth Home Technologies approved venting systems This applies to both DVP and SLP venting systems Decorative Terminat...

Страница 76: ...ess PVI WH100 Description Part Number 12 in Wire Harness Sleeve PVV SLEEVE 12 48 in Wire Harness Sleeve PVV SLEEVE 48 PVV SLP Vertical Power Vent Note A wire harness is required to power the PVV SLP a...

Страница 77: ...ly Note Wire harnesses required to power the PVI SLP B connect to the appliance and are ordered separately from PVI SLP B Contact your dealer to order 16 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9 3...

Страница 78: ...ealer to order Figure 12 8 PVLP SLP Vent Components PVLP HS Heat Shield 14 IN 356 mm 15 1 2 IN 394 mm 11 1 2 IN 292 mm 8 IN 203 mm 4 3 8 IN 112 mm 10 IN 254 mm 5 1 4 IN 135 mm 2 1 4 IN 57 mm 9 1 2 IN...

Страница 79: ...IFT B COSMO36 IFT B and COSMO42 IFT B models Follow the instructions supplied with the kit for installation Contact your dealer if you have questions WARNING Risk of Fire and Electric Shock Use ONLY...

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