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Hearth & Home QUADRA-FIRE Castile Insert, Руководство по устранению неисправностей

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February 15, 2019

250-7690B

12

CASTILE INS

NOTE:

 The volt meter must have one lead connected to the white neutral wire from the power supply to be able to 

read the correct voltage at the snap disc.

6 

Convection Blower

ARE FUSES 

GOOD?

ARE THE WIRE 

CONNECTIONS 

GOOD?

PLUG IN STOVE

IS THEIR 

POWER PRESENT 

ON BOTH SIDES?

IS THE BLOWER 

RUNNING?

YES

NO

SYSTEM IS 

REPAIRED

CHECK VOLTS 

TO BLOWER. IS 

THERE 95 VAC 

OR HIGHER?

REPLACE THE WIRE 

HARNESS

REPLACE THE 

CONVECTION 

BLOWER

YES

YES

YES

YES

NO

NO

NO

NO

REPLACE THE FUSES

REPLACE THE 

CONTROL BOX

TECH TIP

INSTALLING A JUMPER 

WIRE ON THE #1 SNAP 

DISC PURPLE WIRES AND 

THEN PLUGGING IN THE 

APPLIANCE WILL TURN 

ON THE BLOWER

Содержание QUADRA-FIRE Castile Insert

Страница 1: ...February 15 2019 250 7690B 1 Castile Insert Troubleshooting Manual THIS MANUAL IS INTENDED FOR TRAINED QUALIFIED DEALERS TECHNICIANS USE ONLY...

Страница 2: ...minor or moderate injury NOTICE Indicates practices which may cause damage to the appliance or to property TABLE OF CONTENTS 1 Normal Operation Sequence 3 2 Basic Troubleshooting Repair 5 3 Feed Syst...

Страница 3: ...on 3 The igniter turns on 4 The vacuum switch closes 5 The feed motor turns on The initial feed of the feed motor will last approximately 64 seconds and then stop 6 Pellets will ignite in the firepot...

Страница 4: ...ire closes the 1 snap disc 12 The convection blower will turn on 13 Room reaches temperature 14 Thermostat will turn off 15 The red call light will turn off 16 Feed motor will turn off 17 The exhaust...

Страница 5: ...mostat wires for continuity 2 Check the accessory jumper wire on the junction box 3 Check the reset button 4 Check the power to the stove 5 Check the control box F Stove Runs for 18 minutes then stops...

Страница 6: ...BEFORE TROUBLESHOOTING TURN ON THE T STAT APPLIANCE SYSTEM IS REPAIRED AFTER 2 MIN IS THE AUGER TURNING YES NO CHECK FEED MOTOR IS THERE 115VAC AT FEED MOTOR REPLACE THE FEED MOTOR REPLACE THE VACUUM...

Страница 7: ...IN CONJUNCTURE TO THIS SERVICE MANUAL USE THE INSTRUCTION SHEET FOR THE TEST BOX KIT 1 Unplug the appliance remove the control box install the test box and plug the appliance back in 2 Turn on the ex...

Страница 8: ...TER TO THE IGNITER IS THERE POWER TO THE APPLIANCE IS THE IGNITER GETTING HOT AFTER 60 SECONDS IS THE GREEN CALL LIGHT ILLUMINATED ON THE CONTROL BOX NO NO REPLACE THE CONTROL BOX YES YES YES YES NO C...

Страница 9: ...CONJUNCTURE TO THIS SERVICE MANUAL USE THE INSTRUCTION SHEET FOR THE TEST BOX KIT 1 Unplug the appliance remove the control box install the test box and plug the appliance back in 2 Turn on the thermo...

Страница 10: ...0 5 Exhaust Blower PLUG STOVE IN IS THE BLOWER RUNNING YES NO IS THERE 75 VAC OR HIGHER GOING TO THE BLOWER BAD GOOD CHECK WIRE CONNECTIONS BETWEEN THE BLOWER AND THE JUNCTION BOX REPAIR OR REPLACE TH...

Страница 11: ...TEST BOX IN CONJUNCTURE TO THIS SERVICE MANUAL USE THE INSTRUCTION SHEET FOR THE TEST BOX KIT 1 Unplug the appliance remove the control box install the test box and plug the appliance back in 2 Turn o...

Страница 12: ...D ARE THE WIRE CONNECTIONS GOOD PLUG IN STOVE IS THEIR POWER PRESENT ON BOTH SIDES IS THE BLOWER RUNNING YES NO SYSTEM IS REPAIRED CHECK VOLTS TO BLOWER IS THERE 95 VAC OR HIGHER REPLACE THE WIRE HARN...

Страница 13: ...TESTING WITH TEST BOX IN CONJUNCTURE TO THIS SERVICE MANUAL USE THE INSTRUCTION SHEET FOR THE TEST BOX KIT 1 Unplug the appliance remove the control box install the test box and plug the appliance ba...

Страница 14: ...OWER PRESENT AT THE GRAY WIRE ON THE 7 AMP FUSE HOLDER IS THERE POWER PRESENT AT THE GRAY WIRES ON THE 3 SNAP DISC REPLACE POWER CORD REPLACE THE FUSE HOLDER REPLACE CONTROL BOX REPLACE THE 3 SNAP DIS...

Страница 15: ...EEN WHITE GREEN GREEN 3 SNAP DISC CONVECTION BLOWER A 1 B 2 C 3 D 4 E 5 F 6 H 7 J 8 K 9 L 10 M 11 N 12 P 13 R 14 S 15 TEST POWER SUPPLY FOR CONTINUITY 1 Add a jumper wire on the end of the power cord...

Страница 16: ...YES NO IS THERE CONTINUITY AT PINS 7 9 ON THE JUNCTION BOX SYSTEM IS REPAIRED REMOVE THERMOSTAT WIRES FROM THERMOSTAT BLOCK INSTALL JUMPER WIRE INSTALL A JUMPER WIRE ON THE THERMOSTAT BLOCK INSTALL A...

Страница 17: ...LOW W R W R THERMOSTAT BLOCK A 1 B 2 C 3 D 4 E 5 F 6 H 7 J 8 K 9 L 10 M 11 N 12 P 13 R 14 S 15 3 POSITION ROCKER SWITCH TEST POWER SUPPLY FOR CONTINUITY 1 Unplug stove remove control box install test...

Страница 18: ...ONS ON THE JUNCTION BOX LOOSE SECURE THERMOCOUPLE WIRE ENDS PROPERLY REPLACE THE THERMOCOUPLE REPLACE THE CONTROL BOX NOTE The thermocouple is made up of two dissimilar metals that when joined togethe...

Страница 19: ...019 250 7690B 19 CASTILE INS FUSE T C JUNCTION BOX THERMOCOUPLE CIRCUIT THERMOCOUPLE BLOCK THERMOCOUPLE YELLOW YELLOW YELLOW YELLOW RED RED RED RED A 1 B 2 C 3 D 4 E 5 F 6 H 7 J 8 K 9 L 10 M 11 N 12 P...

Страница 20: ...tem Always make sure the unit is clean before making any repairs TURN ON THE EXHAUST BLOWER SYSTEM IS REPAIRED DOES THE VACUUM SWITCH TOGGLE FROM OPEN TO CLOSED BAD GOOD CHECK WIRE CONNECTIONS VACUUM...

Страница 21: ...the control board NOTE This will allow the blower to run at MAX speed 4 Turn thermostat on first then appliance NOTE make sure fuel is in the hopper as this can effect the vacuum reading It takes a m...

Страница 22: ...February 15 2019 250 7690B 22 CASTILE INS 11 Complete Wiring Diagram...

Страница 23: ...1 6 sec High 2 2 sec FEED MOTOR RPM 2 CONVECTION BLOWER CFM 160 EXHAUST BLOWER CFM 50 HOPPER CAPACITY 45 lbs THERMOSTAT CIRCUIT VOLTS 24 VAC 5 V THERMOCOUPLE MILLIVOLTS Green light 2 7 mV 0 5mV Red li...

Страница 24: ...ufacturing Date April 2019 Ending Manufacturing Date Active Castile Insert C 1 2 3 4 8 38 9 7 6 5 10 11 12 13 14 15 16 17 18 21 22 19 23 24 27 20 28 29 30 41 31 25 26 32 33 34 35 36 37 42 39 40 Castil...

Страница 25: ...7000 375 Y Wire Harness Hopper Switch SRV414 1220 Y 5 Side Cast Hook SRV7022 132 Thumb Screw 1 4 20 x 1 2 Pkg of 10 7000 617 10 Y 6 Side Matte Black 414 0050BK Mahogany SRV414 0050PMH Twilight SRV414...

Страница 26: ...462 10 Y 16 4 Wing Thumb Screw 8 32 x 1 2 Pkg of 24 7000 223 24 Y Bushing Firepot 410 8320 Y Floor Firepot 414 0290 Y Nut Lock 1 4 20 Pkg of 25 226 0090 25 Y Bolt Firepot 1 1 4 Long Pkg of 25 225 0120...

Страница 27: ...Philips 10 32 X 1 4 Pkg of 24 229 1230 24 Y 28 5 Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y 28 6 Door Latch Assembly 7021 006 28 7 Screw Pan Head Philips 8 32X1 4 Pkg of 40 225 0240 40 Y 2...

Страница 28: ...Convection Blower 150 CFM 812 4900 Y 42 Feed Adjustment Plate SRV7022 119 Component Pack Assembly Includes Firepot Cleanout Tool Touch Up Paint Power Cord Thermostat Wire Harness Owners Manual Warrant...

Страница 29: ...urround Basic Large SP CSTLI5134 Component Pack SRV7022 055 Surround Basic Standard SP CSTLI4331 Component Pack SRV7022 055 Surround Standard Use With Cast Trim SP CSTLI4230 CM Component Pack SRV7022...

Страница 30: ...157 24 Y Nut Lock 1 4 20 Qty 25 226 0090 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw 8 32 X 1 4 Qty 40 225 0240 40 Screw Flat Head 1 4 20 Pkg...

Страница 31: ...____________________________________ Is the feed system operating ____________________________________________________________________ Is there power to the stove _____________________________________...

Страница 32: ...thly Yearly Ash Pan Burning Wood Pellets Every 5 bags of fuel OR X Ash Pan Burning Alternate Fuels Every 1 bag of fuel OR X Ash Removal from Firebox More frequently depending on the fuel type or ash b...

Страница 33: ...gauge needs to be from zero to 50 inches of water column A vacuum hose and a T will also be needed 3 HAND TOOLS Phillips and flathead screwdriver 11 32 inch nut driver SAE Allen wrench set and SAE soc...

Страница 34: ...February 15 2019 250 7690B 34 CASTILE INS 16 Notes...

Страница 35: ...February 15 2019 250 7690B 35 CASTILE INS...

Страница 36: ...FORMATION Hearth Home Technologies 352 Mountain House Road Halifax PA 17032 Division of HNI INDUSTRIES Please contact a HHT Service Technician with any questions or concerns For the number of a HHT Se...

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