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KK-XXX-05_INST_8-07 

14

Loosely bolt 

Rear Bulkhead 

Doorframe (

at the door hinge) to 

Bench/Wall 

assemblies using ¼” 

x ¾” carriage bolts, washers and 

serrated nuts 

Item #6 

to

 #2 

Place the 

3

rd

 Compartment 

Doorframe

 assembly

.

 

Item #11 

Loosely attach 

Doorframe 

to 

Center 

divider 

using #10 x 3/8” flat head 

machine screws and nylock nuts 

Item #6 

to

 #5 

Position between 

Driver and 

Passenger-side

 

Bench/Wall 

assemblies 

Note: It is recommended to put 

edge molding on the OEM door 

opening on the passenger side to 

avoid damaging the Kwik kit 

door.  

Item #6 

Place 

Rear Bulkhead 

Doorframe

 into vehicle 

Item #6 

Press doorframe to align with holes in 

Passenger-side Bench/Wall 

assembly. 

Item #11 

to

 #9 

Item #12

 to 

#11 

Align 

3

rd

 Compartment Doorframe 

to 

3

rd

 Compartment Ceiling

 and loosely 

attach ¼” x ¾” hex head bolts, washers 

and serrated nuts. 

Содержание Kwik-Kit KK-100-05

Страница 1: ...ceiling 8 8 x 3 8 Phillips flat head screw GSM33179 Vent plates dome lights 32 x Phillips flat head machine screw GSM33078 Wall Bench extension 25 x Hex head bolt GSM33001 3rd divider 3rd ceiling 25 F...

Страница 2: ...kit For product support visit the Install Instructions Section of our website at http havis com Installation Installation html email technicalsupport havis com or call 1 800 524 9900 If this is your f...

Страница 3: ...ven inches 7 straight line full width Jig saw works well for this ste from rear center of trim and cut p After plastic trim is cut and back in it s original location you must measure 7 inches forward...

Страница 4: ...dy flange Note The OEM rear Black plastic trim will remain Photos show without Trim 8 to 8 Note Exact position may not be square to Driver side if van has OEM rear Air conditioning Note Photos above s...

Страница 5: ...d pallet 5 With all hardware removed the remaining sections should match the sub assemblies on the following pages 1 Remove clear shrink wrap covering from prisoner transport assembly 2 This is the 3r...

Страница 6: ...KK XXX 05_INST_8 07 6 Remove all black hardware from assembled unit This will give you the subassemblies as they are shown on the following pages...

Страница 7: ...iver Side Bench Wall Front bulkhead wing section Item 1 Center Divider Item 5 2 Diamond plate floor Item 4 13 Passenger Side Rear Bench Wall 3rd Compartment Bulkhead Item 2 Wing section Item 3 Front B...

Страница 8: ...T_8 07 8 Item 12 Rear bulkhead door assembly Item 6 3rd Compartment Bulkhead door assembly Item 11 3rd Compartment ceiling KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for de...

Страница 9: ...VENT was ordered see those instructions at this time for necessary prep work that must be done prior to installing Kwik Kit If optional rear load light s KK RLL was ordered install at this time See KK...

Страница 10: ...aching Front Bulkhead to Bench Wall assemblies Item 3 Place Passenger side Bench Wall assembly into van so bench rests on wheel well Item 2 Remove Emergency Exit Hatch from Front Bulkhead to ease inst...

Страница 11: ...tight in spots If hose are crushed to an oval shape the airflow will still be good Avoid completely crushing hoses the floor to avoid scratching the bench KK XXX 05_INST_8 07 11 Current view of insta...

Страница 12: ...hoses wires etc Note These components will be hard to access once ceiling is mounted Remove all slack from hoses to maximize airflow Item 7 8 Item 7 8 Route dome light wires HVAC hoses video cables e...

Страница 13: ...attach a few x hex head bolts and washers where 3rd compartment divider and ceiling meet with rear passenger side ceiling This is the most difficult section to install due to aligning all 3 materials...

Страница 14: ...s and nylock nuts Item 6 to 5 Position between Driver and Passenger side Bench Wall assemblies Note It is recommended to put edge molding on the OEM door opening on the passenger side to avoid damagin...

Страница 15: ...side Rear Doorframe to vehicle doorframe shown above 8 to 8 1 2 inches Lower Passenger Side rear Measurement from passenger side Rear Doorframe to vehicle doorframe shown above Cut door gasket with ut...

Страница 16: ...evious page pre drill and attach a 10 x 1 sheet metal screw to hold the rear Bulkhead in place while assembling the remainder of the unit Item 6 Item 6 Item 6 3 to 3 1 2 Item 7 to 1 Position Driver si...

Страница 17: ...to van floor Item 4 through 1 into van floor Attach to wood floor or rubber floor mat using 10 x 1 Phillips pan head sheet metal screws Through Item 4 1 van floor Be Sure Floor Is Square To Benches Bu...

Страница 18: ...located just to the left of the doors hinge as shown above Item 11 to van floor Item 11 to van floor Attach the doorframe to the vehicle using 10 x 1 Phillips pan head sheet metal screws Item 11 Secu...

Страница 19: ...e screws and keps nuts Silicone all seems and joints This will allow the unit to be hosed out In the upper corner of each side of the 3rd Compartment Doorframe are small filler panels that need to be...

Страница 20: ...KK XXX 05_INST_8 07 20 Optional Storage Compartment Sold Seperatley FINAL INSTALLATION PHOTOS Optional Storage Compartment Sold Separately...

Страница 21: ...KK XXX 05_INST_8 07 21 PT VIDEO X C VS 1800 ECO w C TCB 7 C 3090 7 KK RLL KK PVENT KR CCL 1 KR DL PRISONER TRANSPORT OPTIONS All SOLD SEPERATLEY...

Страница 22: ...r 5 Divider 6 Rear Bulkhead Doorframe 7 Driver side Ceiling 8 Passenger side Rear Ceiling 9 3rd Compartment Bulkhead 10 3rd Compartment Bench 11 3rd Compartment Doorframe 12 3rd Compartment Ceiling 13...

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