Haulotte Group H21TX Скачать руководство пользователя страница 24

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2420331900 E06.14

Telescopic machines, 21 - 25 m

- Machine layout

3 - Safety devices

3.1 -

TURNTABLE ROTATION PIN

The turntable rotation pin allows turntable locking during machine transportation

Turntable rotation locking pin (Please see machine configuration)

After each transportation, remove the turntable rotation locking pin.

307P228440 a

Содержание H21TX

Страница 1: ...Operator s manual T ELESCOPIC MACHINES 21 25 M 2420331900 E06 14 EN Operator s manual TELESCOPIC MACHINES 21 25 M H21TX HB62 H23TPX HB68J H25TPX HB76J 2420331900 E06 14 EN...

Страница 2: ...2 2420331900 E06 14 EN Telescopic machines 21 25 m...

Страница 3: ...2 5 Risk of burns and explosion 18 3 2 6 Risk of crushing and collision 18 B INTERVENOR S RESPONSIBILITY 1 Owner s or hirer s responsibility 19 2 Employer s responsibility 19 3 Trainer s responsibilit...

Страница 4: ...unctionaltests 58 2 2 1 Safety features 58 2 2 2 Ground control box controls emergency station 58 2 2 3 Platform control box controls driving station 59 2 3 Periodicalchecks 59 2 4 Repairsandadjustmen...

Страница 5: ...HB62 H23TPX HB68J H25TPX HB76J 77 4 2 Puttingintransportposition 79 4 3 Unloading 80 4 4 Warning 80 4 5 Storage 81 5 Detection of internal fault 81 5 1 Principle 81 5 2 Procedure 81 6 Activ Shield Ba...

Страница 6: ...6 Operator s manual...

Страница 7: ...cting our After Sales Service ensure that you provide the machine model and serial number When ordering any consumables or spare parts please use this manual and the Haulotte Essential catalogue to re...

Страница 8: ...ions and to make improvements or modifications to the machine without modifying this manual Certain options can modify the machine s operating characteristics and its associated safety If your machine...

Страница 9: ...RTH WAY SINGAPORE 498812 Parts and service Hotline 65 6546 615 FAX 65 6536 3969 E mail haulotteasia haulotte com www haulotte sg HAULOTTE MIDDLE EAST FZE PO BOX 293881 Duba Airport Free Zone DUBA Unit...

Страница 10: ...10 2420331900 E06 14 EN Telescopic machines 21 25 m...

Страница 11: ...icient operation of the products covered by the manual This manual must be kept on the machine or in the cab in its storage case The manual must be available to all operators and must be kept in good...

Страница 12: ...r Russia and the Ukraine only The labels must be kept in good condition Additional labels can be ordered from HAULOTTE Services Labels Color Meaning Red Potentially fatal danger Orange Risk of serious...

Страница 13: ...Reduce intervals between servicing N B Whilst the machine is not in use care must be taken to ensure that if the machine is not locked in a secure location that the unit key switch is removed to prev...

Страница 14: ...ea of the platform by using floor extensions or accessories not authorized by HAULOTTE Never leave the hydraulic cylinders fully extended or retracted before switching off the machine or during an ext...

Страница 15: ...he gate is closed and locked For machines fitted with Hold on securely to the guardrails during elevation and driving Do not sit stand or climb on the platform guard rails Ensure that guard rails are...

Страница 16: ...emises bridge truck etc check that the surface is capable of supporting the combined machine weight and platform capacity Check the maximum value in the technical characteristics Section G 1 Main char...

Страница 17: ...a slope always orient the machine in the direction of the slope Do not pull or push objects with the boom Force Meteorological description Observed effects m s km h mph 0 Calm Smoke rises vertically 0...

Страница 18: ...wear Personal Protection Equipment safety helmet etc When lifting or lowering the basket and during driving the operator must check that the area above below and to each side of the machine are clear...

Страница 19: ...with applicable local regulations The training must be given in an obstacle free area until the trainee is considered competent as defined by the training program undertaken 4 Operator s responsibilit...

Страница 20: ...ivery of sold hired or resold equipment Owner or hirer Qualified HAULOTTE Services technician Operator s manual Pre operation inspection Before operation or when the operator changes Operator Operator...

Страница 21: ...chine layout 1 Identification The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine Please see machine configuration For any request for i...

Страница 22: ...00 E06 14 EN Telescopic machines 21 25 m C Machine layout 2 Main components H21TX HB62 H23TPX HB68J H25TPX HB76J Major Component Location Diagram C33 C12 C11 C9 C4 C34 C14 C1 C10 C15 C17 C3 C14 C5 C6...

Страница 23: ...achine configuration C5 Platform support incorporating load limiter C6 Platform C7 Platform control box C8 Level compensation cylinder C9 Upper boom C10 Slew ring C11 Turntable assembly C12 Side cover...

Страница 24: ...TATION PIN The turntable rotation pin allows turntable locking during machine transportation Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see m...

Страница 25: ...Machine layout Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see machine config...

Страница 26: ...points which accept a single harness per anchorage point The anchorage points are identified by the presence of the Anchorage point label The illustrations in this paragraph do not necessarily corresp...

Страница 27: ...HB62 Specific labels H21TX HB62 Option 360 kg 793 lb The red labels indicate a potentially fatal danger F GB D 7814 518 Composant sp cifique cette machine NE PAS INTERCHANGER Component specific to thi...

Страница 28: ...0331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Specific labels H23TPX HA68J Specific labels H23TPX HA68J Option 250 kg 551 lb Specific labels H25TPX HA76J R1 R9 R1 R9 R1 R9 R22 307P230...

Страница 29: ...A B C D E F G H I 29 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 4 1 2 Orange labels Common labels CE Common labels AS The orange labels indicate a risk of serious injury O1 O1...

Страница 30: ...machine with extreme caution STOP all operation if a malfunction occurs Test foot switch for proper operation RECOMMENDATIONS FOR USE DAILY INSPECTION INSTRUCTION BEFORE USE Test high engine and high...

Страница 31: ...E F G H I 31 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 4 1 3 Yellow labels Common labels The yellow labels indicate a risk of material damage and or minor injury J1 J6 J10 J2...

Страница 32: ...labels provide additional technical information 7814 393 7814 394 A2 A3 A11 A12 A1 A5 A6 A16 A4 A8 A7 A15 A9 A10 A30 R14 R15 R20 J10 R16 7814 523 WARNING IF DIRECTION OF TRAVEL IS OBSCURED ROTATE UNIT...

Страница 33: ...ls indicate maintenance operations or information CSA standard A29 A22 A25 O3 A27 Minimum safe approach distance M S A D to energized exposed or insulated power lines Voltage Range Phase to phase Mini...

Страница 34: ...m C Machine layout 4 2 IDENTIFICATION Locations CE standard AS standard A12 A30 R16 R9 R9 R7 J3 R16 A30 A11 R3 R4 A6 A4 J4 A1 R1 R2 R8 J10 A28 R20 A15 R15 A7 A31 A16 A6 A4 R4 A5 R5 A16 R6 O1 A2 J4 J3...

Страница 35: ...3078145230 Orange O1 Operation instructions 1 In french CE standard 3078143420 In english CE standard 3078143450 In english AS standard 3078143450 In german CE standard 3078143440 In spanish CE standa...

Страница 36: ...rrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 1 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other A28 Risks of el...

Страница 37: ...20 Red R16 Load strength on each slings 1 For AS standard only 3078144490 For AS standard only 3078144490 Red R18 On board generator 1 3078149240 3078149240 Red R20 Wheel load 1 For AS standard only 3...

Страница 38: ...mat HAULOTTE logo 1 307P217080 307P217080 Other A6 Large format HAULOTTE logo 2 307P217770 307P217770 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 307...

Страница 39: ...Telescopic machines 21 25 m C Machine layout Locations ANSI standard CSA standard A30 R9 R9 R7 J3 A30 A11 R3 R4 A6 A4 J4 A5 R5 A27 A1 R1 R2 R8 J10 A15 A29 A7 A31 A16 A6 A4 R4 A16 R6 O1 A25 O3 A2 J4 J...

Страница 40: ...r 1 3078147270 Yellow J4 Do not use the machine as a welding earth 1 3078147220 Yellow J6 Verification of tilt operation 1 3078147090 Yellow J10 Socket 1 3078147580 Other A1 Platform control box 1 307...

Страница 41: ...3078147270 Yellow J4 Do not use the machine as a welding earth 1 3078147220 3078147220 Yellow J6 Verification of tilt operation 1 3078147090 3078147090 Yellow J10 Socket 1 3078147580 3078147580 Other...

Страница 42: ...42 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Locations Russia and the Ukraine version...

Страница 43: ...A B C D E F G H I 43 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout...

Страница 44: ...aine 307P227870 Blue 19 Battery verification 1 For Russia 307P227180 For Ukraine 307P227860 Blue 20 Read the operation manual 2 For Russia 307P227190 For Ukraine 307P227840 Other 21 Tamper proof labe...

Страница 45: ...47 Pre heating 2 307P220300 Other 48 Upper and lower oil level 1 3078143590 Red 49 Do not interchange 1 3078145180 Other 50 Noise emission level 1 3078148750 Red 51 Wheel load 4 For H21TX HB62 3078153...

Страница 46: ...ayout 5 Control boxes N B The functions are described for the entire range Refer to the machine model to identify the controls and functions indicators 5 1 GROUND CONTROL BOX EMERGENCY CONTROL PANEL G...

Страница 47: ...se CCW rotation Move to the right Clockwise rotation 15 Emergency stop button Pulled out activated Ground control box energized Pushed down deactivated De energizes control system 20 Hour meter Total...

Страница 48: ...48 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 5 2 PLATFORM CONTROL BOX General view 49 35 37 70 33 38 41 40 46 26 30 31 42 43 71...

Страница 49: ...ing lowering selector Move upwards Jib lifting Move downwards Jib lowering 38 Platform rotation selector Move to the right Counter clockwise CCW rotation Move to the left Clockwise rotation 40 Platfor...

Страница 50: ...50 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Photo 26 30 31 42 49 71 43 33 70 35 37 38 41 40 46...

Страница 51: ...ze the movements 2 Safety devices 2 1 ACTIVATION OF CONTROLS The controls must be validated by a Enable Switch system to activate the different movements The Enable Switch system depends on the machin...

Страница 52: ...emperature limits Electric machines from 0 to 40 Fuel powered machines from 20 to 40 Location of operating temperature thermostat 2 4 DETECTION OF INTERNAL FAULT N B The presence of this device depend...

Страница 53: ...ble slope the platform control box s fault indicator and the buzzer warn the operator Driving is cut If the machine is unfolded To restore the drive function only movements allowing the machine to be...

Страница 54: ...vel or lifting movement activates a buzzer horn For H25TPX HB76J The defect indicator is on continuously if the user asks for a movement which exceeds the radius limit zone The defect indicator goes o...

Страница 55: ...tion depends on it 2 1 VISUAL INSPECTIONS 2 1 1 General mechanical functions For all the following checks ensure that the machine is switched off Check the following points The presence of the identif...

Страница 56: ...e tyres cuts excessive wear etc Status of the control boxes No damage Back to neutral for all joysticks selectors etc Presence and readablility of the control box labels Movement safety limit switches...

Страница 57: ...ntable rotation gear Turntable and Platform Condition of the pulley system No excessive clearance Refer to the Maintenance book No missing or loose bolts Absence of foreign objects on all surfaces Gre...

Страница 58: ...oned Section E 3 2 Operation from ground position H21TX HB62 H23TPX HB68J H25TPX HB76J Step Control 1 Engine pre heating selector 246 2 2 Engine start up selector 22 3 Engine acceleration selector 21...

Страница 59: ...or other The inspection results must be recorded in the safety register or machine log book controlled and overseen by the company manager This register or machine log book and the list of competent...

Страница 60: ...TTE spare parts and tools as required and also provide fully documented reports on all work completed HAULOTTE Services will not take responsibility for any consequential outcomes resulting from infer...

Страница 61: ...l beep is emitted 3 Start the machine 22 4 Lift the boom or jib above horizontal 5 Locate the tilt sensor next to the ground control box 6 Manually tilt and maintain the tilt sensor towards the front...

Страница 62: ...art up 1 Pull the emergency stop button 15 This will de activate the state of emergency stop button located in platform 2 Turn the key on the control box activation selector switch 72 to the right to...

Страница 63: ...ontrol Action Lifting lowering of boom Push the boom raising selector switch 10 upwards to lift the boom Push the boom raising selector switch 10 downwards to lower the boom Boom telescope out in Push...

Страница 64: ...ch 10 downwards to lower the boom Boom telescope out in Push the boom telescoping selector switch 9 to the left to extend the telescope Push the boom telescoping selector switch 9 to the right to retr...

Страница 65: ...selector switch 24 to the left to switch off the beacon light 3 3 OPERATIONS FROM THE PLATFORM 3 3 1 Machine start up 1 Pull the emergency stop button 46 2 Press on the starter selector 42 The engine...

Страница 66: ...ector switch 33 to the left to steer to the left Lifting lowering of boom Push the boom raising joystick 49 upwards to lift the boom Push the boom raising joystick 49 downwards to lower the boom Turnt...

Страница 67: ...ncrete Position the driving speed selector 71 on for medium speed driving crossing uneven ground slope Set the driving speed selector 71 to for low speed driving short distance final approach unloadin...

Страница 68: ...ft the boom Push the boom raising joystick 49 downwards to lower the boom Jib lifting lowering Push the jib selector switch 37 upwards to lift the jib Push the jib selector switch 37 downwards to lowe...

Страница 69: ...blocking touch pads 35 Drive speed minimum Set the drive speed selector switch 71 to for high speed driving long distance driving tarmac concrete Position the driving speed selector 71 on for medium s...

Страница 70: ...70 2420331900 E06 14 EN Telescopic machines 21 25 m E Driving...

Страница 71: ...ox activation selector switch 16 to the right to energize the ground control box The platform control box controls are de energized 2 Lower the platform from the ground control box N B Activating the...

Страница 72: ...ossible 2 2 PROCEDURE Depending on the control box used push and hold the back up hydraulic power system selector switch 19 downwards or 41 upwards and lower the platform The operator must secure hims...

Страница 73: ...al spline pin 2 using a 6 x 50 screw 3 Refit and tighten plug 1 N B Top up the oil in the gears see maintenance guide Perform these operations on flat horizontal ground Failing that block the wheels t...

Страница 74: ...nction is active Raise the platform sufficiently to avoid contact with the ground To avoid any risk of tipping over the boom must be maintained in the longitudinal axis of the chassis To avoid any ris...

Страница 75: ...safely perform the operation Engine exhaust contain some chemicals that are harmful Always run an engine in a well ventilated aera If machine is operated inside a closed building ensure that exhaust i...

Страница 76: ...the engine Remove the ignition key Ensure that the main power is disconnected Place a DO NOT USE label tag near the start stop switches to inform personnel that machine is not operational during the l...

Страница 77: ...es with protective sheathing positioned appropriately Adjust properly to prevent any damage to the machine 3 Fasten the slings with shackles Make sure that the steering rods and associated hoses are n...

Страница 78: ...nical characteristics Marking Description A 2 spreader beams 4 m 13 ft 1 in 15 T in the chassis axis B 4 slings 4 m 13 ft 1 in 4 T for securing the machine C 4 slings 4 m 13 ft 1 in 8 T and 8 shackles...

Страница 79: ...stowed 1 Check the platform is completely empty 2 Lower the machine 3 Secure the machine to the anchorage points provided for this purpose 4 Block the turntable with the rotation stop pin located und...

Страница 80: ...n H23TPX HB68J H25TPX HB76J B Lateral distance between the wheels 1 1 Check the technical data in the technical characteristics 2 49 m 8 ft2 in 2 49 m 8 ft2 in C Front wheel ground pressure 1 13 daN c...

Страница 81: ...DOWNGRADED MODE certain movements can be limited or forbidden by the system to maintain the operator s safety 5 2 PROCEDURE Perform the required maintenance see the machine maintenance book The machin...

Страница 82: ...structions or other possible hazards When driving position the platform so as to provide the best visibility possible and avoid any blind spots Always ensure that the chassis is never driven any close...

Страница 83: ...escopic machines 21 25 m F Special procedure 6 3 DESCRIPTION Marking Meaning 1 Activation bar 2 Electrical box 3 RESET push button 4 Green indicator the system is switched on 5 Blue flashing indicator...

Страница 84: ...he electrical box is switched on Performs the secondary guarding system tests for each movement specified in the table hereinbelow Push the switch bar while operating the specified movement Check what...

Страница 85: ...perate safeguard movement from platform control panel Joystick and or switch must be reset to neutral position function inactive Enable switch must be activated Operate safeguard movement using joysti...

Страница 86: ...86 2420331900 E06 14 EN Telescopic machines 21 25 m F Special procedure...

Страница 87: ...place for its product range Given this policy The Company reserves the right to modify their product technical characteristics without notice The hand and feet vibration and noise level values indica...

Страница 88: ...CSA 0 Slope warning ANSI CSA 5 Maximum wind speed allowed 45 km h 28 mph 45 km h 28 mph Total weight 11750 kg 25909 lb 11750 kg 25909 lb Maximum platform load 230 kg 507 lb 230 kg 507 lb Maximum numb...

Страница 89: ...elbase 2 49 m 8 ft2 in Dumping 5 Maximum wind speed allowed 60 km h 37 mph Total weight 12640 kg 27866 lb Maximum platform load 360 kg 793 lb Maximum number of people on the platform 3 Engine type Die...

Страница 90: ...in 3 42 m 11 ft3 in Distance between centres of the wheels 2 49 m 8 ft2 in 2 49 m 8 ft2 in Dumping CE AS 5 Rated slope ANSI CSA 0 Slope warning ANSI CSA 5 Maximum wind speed allowed 45 km h 28 mph 45...

Страница 91: ...5 m 20 ft2 in Inner turning radius with axles retracted 3 42 m 11 ft3 in Distance between centres of the wheels 2 49 m 8 ft2 in Dumping 5 Maximum wind speed allowed 60 km h 37 mph Total weight 13640 k...

Страница 92: ...es retracted 6 15 m 20 ft2 in 6 15 m 20 ft2 in Inner turning radius with axles retracted 3 42 m 11 3 m 0 ft0 in 3 42 m 11 3 m 0 ft0 in Distance between centres of the wheels 2 49 m 8 ft2 in 2 49 m 8 f...

Страница 93: ...ressure on soft ground 8 daN cm 1 65 lbf sq ft 8 daN cm 1 65 lbf sq ft Low drive speed 1 1 km h 0 68 mph 1 1 km h 0 68 mph High drive speed 5 km h 3 1 mph 5 km h 3 1 mph Manual lateral force at platfo...

Страница 94: ...34 ft 9 in B 2 48 8 ft 2 in 2 48 8 ft 2 in C 2 86 9 ft 4 in 3 00 9 ft 10 in D 2 48 8 ft 2 in 2 48 8 ft 2 in E 0 35 1 ft 1 in 0 35 1 ft 1 in F x G 1 80 x 0 80 5 ft 10 in x 2 ft 7 in 1 80 x 0 80 5 ft 1...

Страница 95: ...in 42ft 7in 42ft 7in 45ft 11in 45ft 11in 49ft 2in 49ft 2in 52ft 5in 52ft 5in 55ft 9in 55ft 9in 59ft 59ft 62ft 4in 62ft 4in 65ft 7in 65ft 7in 68ft 10in 68ft 10in 72ft 2in 72ft 2in 6ft 6in 6ft 6in 6ft 6...

Страница 96: ...6in 32ft 9in 36ft 1in 39ft 4in 42ft 7in 45ft 11in 49ft 2in 52ft 5in 55ft 9in 59ft 62ft 4in 65ft 7in 68ft 10in 72ft 2in 75ft 5in 78ft 8in 82ft 85ft 3in 13ft 10in 6ft 6in 6ft 6in 13ft 10in 19ft 8in 26f...

Страница 97: ...ft 11in 26ft 2in 29ft 6in 32ft 9in 36ft 1in 39ft 4in 42ft 7in 45ft 11in 49ft 2in 52ft 5in 55ft 9in 59ft 62ft 4in 65ft 7in 68ft 10in 72ft 2in 75ft 5in 78ft 8in 82ft 85ft 3in 6ft 6in 6ft 6in 13ft 10in 1...

Страница 98: ...movements without jerking while carrying the nominal load All security systems are operating correctly Maximum authorized operating speeds are not exceeded The following tests must be performed by a q...

Страница 99: ...The moment when the machine tips is calculated by combining loads in the machine s most unfavourable position load W applied over distance L Stability table for H21TX HB62 Stability for H21TX HB62 T...

Страница 100: ...teristics Stability table for H23TPX HB68J Stability for H23TPX HB68J T W L Moment of tipping over Pound lb Kilogramme kg Feet inch ft in M tre m D ca Newton M tre DaN m Horizontal 1 5 5 676 8 303 58...

Страница 101: ...H25TPX HB76J Stability for H25TPX HB76J The machine must return to a stable state without tipping over T W L Moment of tipping over Pound lb Kilogramme kg Feet inch ft in M tre m D ca Newton M tre DaN...

Страница 102: ...y is identical to the model that was tested in an EC type examination by the appointed body Organisme certifi Authorised certification body ______ n ___ ______ ______ Se conforme galement aux disposit...

Страница 103: ...TE guarantee each maintenance or repair operation must be entered in the INTERVENTION REGISTER which can be found at the end of the maintenance book delivered with your machine Intervention register A...

Страница 104: ...104 2420331900 E06 14 EN Telescopic machines 21 25 m H Intervention register...

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