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HL078 (EN), Issue 1, AT3376, 04/2018

HM1023

(AE72) Pressure Audit Kit

Operating and Servicing Manual

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Содержание HM1023

Страница 1: ...HL078 EN Issue 1 AT3376 04 2018 HM1023 AE72 Pressure Audit Kit Operating and Servicing Manual ...

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Страница 3: ...HARTRIDGE LIMITED HM1023 AE72 Operating and Servicing Manual HL078 EN Issue 1 AT3376 04 2018 1 HM1023 AE72 Pressure Audit Kit ...

Страница 4: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 2 HL078 EN Issue 1 AT3376 04 2018 This page intentionally left blank ...

Страница 5: ...E TEST BOX 9 2 2 CONNECTIONS 9 3 SYSTEM DESCRIPTION 11 4 OPERATION 11 4 1 GENERAL 11 4 2 WARM UP AND LEAK CHECK 11 4 3 PRESSURE AUDIT REFER TO THE HARTRIDGE AUDIT PROCESS DOCUMENT FOR THE HOST MACHINE 12 4 4 FAILED AUDITS 12 4 5 END OF TEST 12 5 MAINTENANCE 13 5 1 REGULAR MAINTENANCE 13 5 2 GENERAL CLEANLINESS 13 6 SPARES 15 6 1 CONSUMABLES 15 6 2 GENERAL SPARES 15 LIST OF FIGURES Figure 1 1 Kit O...

Страница 6: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 4 HL078 EN Issue 1 AT3376 04 2018 This page intentionally left blank ...

Страница 7: ...ld result in damage to equipment Instructions are provided to prevent equipment damage NOTE Indicates additional information for clarification where there may be confusion Operational General Warnings Do not open the guard on the host machine while the system is running Wait for the machine to stop before opening the guard Do not attempt to remove covers of the machine while the system is running ...

Страница 8: ...gh unlikely Severe injury can be caused by slipping on spilt oils or fluids All spillage of fluids in the test area must be dealt with immediately Arc welding equipment must not be operated within 5 metres of the host machine The electrical supply to welding equipment must be provided from a remote isolating transformer Arc welding can disturb the electronics Ensure that the servicing requirements...

Страница 9: ...t Kit 1 1 Kit Overview Refer to Figure 1 1 The kit consists of A281G200 Pressure audit test box 1 A281A200 Test box transducer assembly 2 A281A210 Pressure audit test box case 3 A281A202 PTD simulator assembly 4 A281P201 Cable adaptor assembly 5 Figure 1 1 Kit Overview 1 2 Specification Site Requirements The kit requires a host machine either a Sabre CRi Master Expert CRi PC or an AVM2 PC fitted w...

Страница 10: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 8 HL078 EN Issue 1 AT3376 04 2018 This page intentionally left blank ...

Страница 11: ...can enter the guarded area from the bottom of the guard door Ensure the hydraulic connection are tightened to a maximum torque of 35Nm For CRi PC AVM2 PC 2 Ensure there is one free outlet port on the common rail 2 3 Connect the AE72 Audit Test Box Transducer Assembly to the free rail port 3 The transducer cable can enter the guarded area from the bottom of the guard door on CRi PC or from beneath ...

Страница 12: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 10 HL078 EN Issue 1 AT3376 04 2018 Figure 2 1 Connections 2 CRi PC AVM2 PC CRi PC AVM2 PC 3 Sabre CRi Master Expert 1 ...

Страница 13: ...st Box via the adaptor cable A281P201 provided in the kit 4 Operation 4 1 General The following sections describe typical procedures for the use of the AE72 Pressure Audit Kit In all cases the correct audit process for the host machine must be followed Certificates of Compliance must be completed to confirm the host machine is within tolerance 4 2 Warm Up and Leak Check WARNING HIGH PRESSURE FLUID...

Страница 14: ...erally involves Checking host machine calibration with the PTD Simulator Adjusting machine calibration if necessary Adjusting the rail pressure on the host machine to the test pressures specified on the audit Certificate of Compliance Confirming that AE72 readings at each point are within tolerance 4 4 Failed Audits If the results are out of tolerance the host machine transducer may be faulty or t...

Страница 15: ...on and recycling facilities where they exist 2 Inspect sealing faces before fitting equipment to a machine Annually The AE72 Audit Test Box and transducer must be re calibrated as a pair against a master reference held at Hartridge Ltd and a calibration certificate issued The PTD Simulator accuracy should also be checked annually Contact Hartridge Ltd customer support for further details 5 2 Gener...

Страница 16: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 14 HL078 EN Issue 1 AT3376 04 2018 This page intentionally left blank ...

Страница 17: ...e 100mA quick blow 20 x 5 1 2 Source locally Battery 9V PP3 1 3 9832054 Sealing plug 1 6 2 General Spares Reference Part Number Description Qty 4 A281P201 Adaptor Cable Assembly 1 5 A155A117 Test Box Pipe Assembly 1 6 A155A116 HP Interface 1 7 A281P200 Cable Assembly 1 8 A281A202 PTD Simulator Assembly 1 Note The transducer 9 is not a spares item as the AE72 Audit Test Box and transducer must be c...

Страница 18: ...HM1023 AE72 Operating and Servicing Manual HARTRIDGE LIMITED 16 HL078 EN Issue 1 AT3376 04 2018 Figure 6 1 Spares 5 9 6 7 4 3 8 1 2 ...

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Страница 20: ...The Hartridge Building Network 421 Radclive Road Buckingham MK18 4FD United Kingdom Tel 44 0 1280 825 600 Fax 44 0 1280 825 601 Email support hartridge com www hartridge com Hartridge Ltd 2018 ...

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