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Section

Page Number

5.0

Inspection………………………………………………………………………….………………… 27

5.1

General

5.2

Inspection Classification

5.3

Frequent Inspection

5.4

Periodic Inspection

5.5

Occasionally Used Hoists

5.6

Inspection Records

5.7

Inspection Methods and Criteria

6.0

Lubrication…………………………………………………………………………………………... 34

6.1

Air Hoist Lubrication

6.2

Load Chain Lubrication

6.3

Hooks and Suspension Components

7.0

Maintenance & Handling…………………………………………………………………………… 36

7.1

Brake

7.2

Load Chain

7.3

Pendant

7.4

Load Sheave Inspection

7.5

Storage

7.6

Outdoor Installation

8.0

Troubleshooting…………………………………………………………………………………….. 42

9.0

Warranty…………………………………………………………………………………………….. 44

10.0

Parts Information……………………………………………………………………………………. 45

Содержание TCS Series

Страница 1: ...May 1 2006 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the contents of...

Страница 2: ...Supply Capacity And Regulation 3 3 Lubrication 3 4 Filtration 3 5 Air Dryer 3 6 Piping Hoses And Fittings 3 7 Mounting Location 3 8 Connecting Hoist to Air Supply 3 9 Mounting the Hoist 3 10 Optional...

Страница 3: ...6 Inspection Records 5 7 Inspection Methods and Criteria 6 0 Lubrication 34 6 1 Air Hoist Lubrication 6 2 Load Chain Lubrication 6 3 Hooks and Suspension Components 7 0 Maintenance Handling 36 7 1 Br...

Страница 4: ...nformation which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment described...

Страница 5: ...crane design and safety standards The crane designer crane manufacturer or user is responsible to furnish these additional items for compliance Refer to ANSI ASME B30 17 Safety Standard for Top Runnin...

Страница 6: ...ity of the owner user to comply with the applicable ANSI ASME B30 volume that addresses that type of equipment It is the responsibility of the owner user to have all personnel that will install inspec...

Страница 7: ...for pendant control the warning tag is attached to the pendant hose for the pull cord control the warning tag is attached to the up cord order a tag from your dealer and install it See parts list in...

Страница 8: ...umidity 85 or less Noise Level 83 dba maximum 1 meter when lifting rated load 93 dba maximum 1 meter when lowering rated load Supply Air 60 to 90 psi 0 4 to 0 6 MPa Air Consumption 60 to 75 cfm 1 7 to...

Страница 9: ...ditional One foot of Lift lbs No Load w Full Load No Load w Full Load Pendant Model 1 4 TCS250P 10 8 1 207 125 121 197 78 67 64 74 6 3 X 1 42 0 6 1 2 TCS500P 8 1 108 62 60 108 74 64 60 71 6 3 X 1 42 0...

Страница 10: ...Single Fall Hoist Double Fall Hoist Cap Tons Product Code Headroom C in a in b in d in e in g in h in i in j in 1 4 TCS250P 16 3 14 4 6 6 6 3 7 6 1 0 4 4 2 2 1 0 1 2 TCS500P 16 3 14 4 6 6 6 3 7 6 1 0...

Страница 11: ...7 6 1 0 5 3 3 3 1 0 1 2 TCS500C 16 3 14 4 8 7 6 3 7 6 1 0 5 3 3 3 1 0 1 TCS1000C2 17 9 14 4 9 0 6 3 8 0 1 1 6 3 2 8 1 9 Table 2 4 Top and Bottom Hook Dimension Units inch Product Code a b c d e f g h...

Страница 12: ...12 2 3 Part Names Figure 2 1 Hoist Part Identification Diagrams TCS250C P and TCS500C P Figure 2 2 Hoist Part Identification Diagrams TCS1000C2 P2...

Страница 13: ...f your system is capable of supplying the required airflow consider the following Capacity of compressor s and tank Other air consuming equipment Flow restrictions such as pipes hoses valves and fitti...

Страница 14: ...moisture in the air supplied to the hoist this moisture will cause corrosion on internal hoist components during periods when the hoist is idle leading to hoist malfunction 3 6 Piping Hoses And Fittin...

Страница 15: ...hose to that specified in Figure 3 3 If your application exceeds these requirements consult factory Figure 3 3 Typical Arrangements of Filter Regulator and Lubricator and Maximum Air Supply Hose Lengt...

Страница 16: ...Connection to Hoist Cord or Pendant Models 3 8 3 Before connecting the air supply hose to the hoist always purge the air hose to clear any debris and water 3 8 4 Apply approximately 10 15 drops of tu...

Страница 17: ...ing the Chain 5 Do not use the Chain Container if any parts are damaged or if any fasteners hardware are missing Figure 3 5 Chain Container Installation 3 11 Non Stationary Application 3 11 1 For appl...

Страница 18: ...d and that the bottom hook is not capsized prior to operating the hoist Correct all chain irregularities before conducting the first hoist operation See Figures 3 6 and 3 7 Figure 3 6 Twist in Load Ch...

Страница 19: ...on the cover of this manual 3 12 7 Ensure that the hoist is properly installed to either a fixed point or trolley whichever applies 3 12 8 If hoist is installed on a trolley ensure that trolley is pro...

Страница 20: ...NSI ASME B30 16 Before operating ensure that nothing will interfere with the full range of the hoist s and trolley s operation 3 12 4 Proceed with trial operation to confirm proper operation Make sure...

Страница 21: ...ON IF SUCH MALFUNCTIONS OCCUR AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION FIELD OF VISION REACTION TIME MANUAL DEXT...

Страница 22: ...unless load is centered under hoist NOT attempt to lengthen the load chain or repair damaged load chain Protect the hoist s load chain from weld splatter or other damaging contaminants NOT operate hoi...

Страница 23: ...parts and keep appropriate records of maintenance Use the hoist manufacturer s recommended parts when repairing the unit Lubricate load chain per hoist manufacturer s recommendations NOT use the hois...

Страница 24: ...ion 4 4 Adjusting the Controls 4 4 1 For pendant control the speed can be adjusted by the amount the lever is depressed As shown below in Figure 4 3 by depressing the lever slightly you will be able c...

Страница 25: ...ds 4 5 3 To reduce the lifting lowering speeds remove the speed adjustment covers to gain access to the speed adjustment screws as shown in Figure 4 4 The covers may be plastic or aluminum Viewed from...

Страница 26: ...ully open from the factory for normal operation and to allow the fine feathering feature 4 6 2 To adjust the pendant air pressure locate the hex nut and hex screw as shown in Figure 4 5 The adjustment...

Страница 27: ...modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for hoists in reg...

Страница 28: ...with Table 5 2 Periodic Inspection Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition 5 4...

Страница 29: ...nce with ANSI ASME B30 16 these inspections are not intended to involve disassembly of the hoist Rather disassembly for further inspection would be required if frequent or periodic inspection results...

Страница 30: ...t be loose Latch spring should not be missing and should not be weak Latch movement should not be stiff when depressed and released latch should snap smartly to its closed position Replace Load Chain...

Страница 31: ...on 7 1 for gaining access to motor brake Braking surfaces should be clean free of grease oil and should not be glazed Replace Load Sheave Visual Pockets of Load Sheave should be free of significant we...

Страница 32: ...ue for Replacement Inch mm TCS250C2 P2 TCS500C2 P2 TCS1000C2 P2 152 T 0 31 8 T 0 29 7 3 Table 5 5 Chain Separator Dimensions Hoists Parts View Figure No Std Dimension Inch mm Maximum Value for Replace...

Страница 33: ...r U if the measured dimension is less than 9 times the recorded new dimension the hook should be replaced 2 1 Bottom Hook K ____________ Bottom Hook U ____________ TCS500C2 P2 2 1 Top Hook K _________...

Страница 34: ...hed after cleaning the load chain with an acid free cleaning solution 6 2 3 Apply Harrington lubricating grease Part No ER1BS1951 or an equivalent to industrial general lithium grease NLGI No 0 to the...

Страница 35: ...re frequently for heavier usage or severe conditions Table 6 1 Table of Approved Lubricants Application Part Location Lubrication Grade Air motor Lubricator Turbine Oil ISO VG 32 56 or equivalent Load...

Страница 36: ...rotection Lockout Tagout of Energy Sources 2 Gradually and evenly back out 4 Hex Socket Cap Screws A from Brake Cover B from Gear Case J to slowly decrease spring tension C of Brake Piston D against B...

Страница 37: ...hain separator openings are facing up and tilt the hoist approximately 30 as shown in Figure 7 2 Insert the chain into the chain separator on the no load side opening making certain that the first lin...

Страница 38: ...38 Figure 7 2 Load Chain Installation Diagram Figure 7 3 Single Fall Chain Connections...

Страница 39: ...body using the one piece fittings and screw type clamps hose bands 3 Attach pendant hoses to the pendant valve using the 2 piece fittings and crimp type hose clamps hose bands Refer to Figure 7 5 for...

Страница 40: ...ion 4 Operation Refer to Figure 7 6 and remove the chain separator as follows 1 An air supply line must be connected to the hoist in order to perform the following procedures 2 Remove 2 Socket Bolts a...

Страница 41: ...storage location should be clean and dry 7 6 Outdoor Installation 7 6 1 For hoist installations that are outdoors the hoist should be covered when not in use 7 6 2 In order to prevent internal corrosi...

Страница 42: ...ontrol hose s Hoist is overloaded Reduce the load to the rated capacity of hoist Lifting speed is slow Low air pressure at hoist inlet port Repair or adjust air supply or filters Check for air line ob...

Страница 43: ...ant control or control hose s Repair or replace pendant control or control hose s Lack of air pressure or partial loss of or leakage in air supply Repair or adjust air supply or filters Hoist continue...

Страница 44: ...rge and deliver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center...

Страница 45: ...ng Parts please provide the Hoist code number located on the Hoist nameplate see fig below Reminder Per Sections 3 11 6 and 1 1 to aid in ordering Parts and Product Support record the Hoist code numbe...

Страница 46: ...10 1 Motor Valve Body and Controls 46 Figure 10 2 Motor Valve Body and Controls...

Страница 47: ...02009 73 Spring Pin 1 9148152 75 Spring Pin 1 91481169 76 Retaining Ring 1 9047115 77 Retaining Ring 1 9047228 Figure Number Name Parts per hoist Part Number 78 Hair Pin Cotter 1 AH130790008 79 Retain...

Страница 48: ...10 2 Brake Gears and Load Suspension Components 48 Figure 10 3 Brake Gears and Load Suspension Components...

Страница 49: ...ock Screw 1 TCS426230890 211 Brake Plate 1 TCS426230900 212 Bearing 2 9001232 213 Bearing 1 TCS130120004 214 Bearing 1 9000105 215 Needle Bearing 3 TCS130131020 216 Needle Bearing 3 TCS130131212 217 S...

Страница 50: ...TCR426244580 290 Washer 1 9012511 291 U Nut 1 9098504 TCS 1000 Lower Hook Assembly 292 Bottom Hook Set 1 70005 292A Bottom Hook Assembly 1 TCR426221S2F 293 Hook Latch 1 TCR426221S30 294 Hook Spring 1...

Страница 51: ...2623055C 401 Socket Bolt 1 8311601 402 Flat Washer 2 9012513 403 Hex Nut 1 9093424 404 Split Pin 1 90094165 405 Socket Bolt 1 8311602 406 Flat Washer 2 9012511 407 Hex Nut 1 9093420 408 Split Pin 1 90...

Страница 52: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCSOM ENG...

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