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VPL400-X:

Install Manual

21JULY2023 | 630-00159 B

PREPARATION

VPL400-X: SECTION 3

SECTION 3

PREPARATION

Installations may vary to some degree, but below

are the basic tools to have on hand for a Vertical

Platform Lift installation.

If you have any questions, concerns or comments,

please contact our LiftSquad Support at

800-833-0478 or [email protected].

REQUIRED TOOLS AND

HARDWARE

•

Tape Measure

•

Square

•

Level

•

Multimeter

•

Wire Cutters, Wire Puller

•

Stripper, Crimping Tool

•

3/8" Hammer Drill

•

Wrench Set:

•

7/16

•

1/2

•

5/8"

•

9/16

•

3/4

•

Allen Wrench:

•

1/8

•

5/32"

•

3/16

•

7/32"

•

5/16

•

Torx Wrench

•

T20

•

No. 1 Phillips Head Screwdriver

•

No. 2 Flat Head Screwdriver

•

No. 2 Phillips Head Screwdriver

•

Marking Implement

•

3/8" Nut Driver Bit (with 1.5" min reach) or 3/8"

socket, extension and ratchet

•

Concrete Drill Bits

•

Temporary Power Means

•

Precision Screwdriver Set

•

Yellow / 74B wire Nut

•

Anchors for Fixed Ramp

(if specified)

RECOMMENDED TOOLS

•

Fish Tape

•

3/8" Non-Hammer Drill (for emergency lowering)

•

Ladder

•

Steel Toe Shoes

•

Safety Glasses

•

First Aid Kit

•

Box Cutter

•

Hard Hat

•

Shop Vacuum

•

Shop Towels and General Purpose Cleaner

BOX REQUIRED

COMPONENTS NOT

SUPPLIED

NOTE: We recommend electrical supply to be installed by

an electrician.

•

Indoor applications use 15-amp 120V 2-pole

fusible and lockable disconnect. (NEMA 1) for

outdoor applications use 15-amp 120V 2-pole

fusible and lockable disconnect (NEMA 3R).

•

Wire, Conduit and Disconnect to meet NFPA

70 code.

•

Dedicated Electrical Lead (per local code).

•

Fasteners for top gate and call/send boxes.

Содержание VPL400-X

Страница 1: ...21JULY2023 630 00159 B VPL400 X VERTICAL PLATFORM LIFT INSTALLATION SERVICE MANUAL...

Страница 2: ......

Страница 3: ...4 Platform Connection 14 Routing Interlock Call Send Wires Inside The Tower 15 Installing Platform Guard Panels Straight Through Configuration 15 Installing A Platform Gate If Required 16 Installing T...

Страница 4: ...hat jeopardize the technician s safety or ability to complete the installation in a safe manner Tents canopies or other outdoor provisions that help protect the work area from weather or other safety...

Страница 5: ...onfiguration CODE STATEMENT The Harmar VPL400 X lift has been designed to meet Safety standard ASME A18 1 2020 Safety Standard for Platform Lifts and Stairway Chairlifts under section 5 and has been c...

Страница 6: ...er CSA B44 1 ASME A17 5 2019 ASME A18 1 SECTION 5 PRIVATE RESIDENCE VERTICAL PLATFORM LIFTS Section 5 applies to vertical platform lifts installed in or at a private residence for use by the mobility...

Страница 7: ...KEY VERTICAL PLATFORM LIFT ELEMENTS 1 Top Cap 2 Decal 3 Data Serial Tag 4 Platform 5 Platform Guard Panel 6 Grab Rail if supplied 7 Platform Controls 8 Platform Safety Pan 9 Platform Folding Ramp Pla...

Страница 8: ...Manual Lowering Tool 2 Motor Gearbox 3 ACME Screw with Drive and Safety nuts 4 Control Electronics Assembly 5 Tower Frame 6 Tower Legs 7 Wire Channel 8 Over Speed Safety Assembly 9 Motor Contactors 1...

Страница 9: ...ad Screwdriver Marking Implement 3 8 Nut Driver Bit with 1 5 min reach or 3 8 socket extension and ratchet Concrete Drill Bits Temporary Power Means Precision Screwdriver Set Yellow 74B wire Nut Ancho...

Страница 10: ...ze of the VPL footprint Concrete at the bottom approach to the VPL must be large enough to turn a mobility device around Pay close attention to the slope of existing concrete where the VPL is going to...

Страница 11: ...tion site This information must be documented on the evaluation form VPL s weigh between 800 900 lb depending on the height The following may be necessary to assist in positioning Additional Manpower...

Страница 12: ...out of the lower slots See Figure 4 2 Figure 4 2 4 Position the VPL tower close to the upper landing and stand it up using appropriate material handling processes NOTE Tower frame should only be lifte...

Страница 13: ...ox See Figure 4 6 Figure 4 6 2 Connect the black wire to the back wire white wire to the white wire and connect the green wire to the green wire See Figure 4 7 Figure 4 7 3 Verify that hot neutral and...

Страница 14: ...into the Trailing Cable Connectors at the Platform Harness See Figure 4 10 Figure 4 10 Cab Control Cable Safety Nut Cable Platform Gate Jumper Safety Pan Jumper Trailing Cable 3 Move the carriage up...

Страница 15: ...hannel See Figure 4 14 Figure 4 14 Call Send and interlock wires can be routed from the top of the tower into the wire channel and out one of the provided knockouts at the top or the bottom of the tow...

Страница 16: ...s are not loose See Figure 4 17 Figure 4 17 INSTALLING A PLATFORM GATE IF REQUIRED 1 Place the gate onto the platform floor and align the gate tabs with the threaded holes on the side panels See Figur...

Страница 17: ...Figure 4 21 Figure 4 21 6 Continue routing through the bottom tube and out the other end Install the rectangular caps into the bottom gate tube Create a small notch in the rectangular cap to route th...

Страница 18: ...he supplied shoulder bolts and nyloc nuts using 5 32 hex wrench and 7 16 boxed end wrench to tighten the fasteners See Figure 4 25 Figure 4 25 3 Remove the three 3 screws holding the tower skins to th...

Страница 19: ...check for a horizontal gap between the upper landing and the platform The gap must be no less than 3 8 and no greater than 3 4 See Figure 4 28 Figure 4 28 INSTALLING THE TOP LANDING GATE NOTE If the c...

Страница 20: ...the gate is aligned with the opening See Figure 4 31 Figure 4 31 5 Use the two 2 access holes on each side of the gate to fasten it in place Fasteners are NOT supplied x 2 lag bolts are recommended F...

Страница 21: ...t cover from the back cover 3 If there is a lower landing call send replace the lower landing jumper connector with the lower landing cable and route the cable to the lower landing call send and conne...

Страница 22: ...ure 4 37 Figure 4 37 SETTING THE LIMIT SWITCHES The upper and lower limit switches are set from the factory will need to be adjusted based upon the landing heights at the installation site 1 Raise the...

Страница 23: ...ing pulley and that the pulley is hanging in the tower without hitting any obstacles during platform travel Apply temporary power Verify that the E Stop is functional with no lift movement Manually de...

Страница 24: ...box is at a different level than knockout Be sure all wiring is routed clear of the moving carriage and roller wheels inside the tower See Figure 4 41 Figure 4 41 Knockout Wire Channel Junction Box F...

Страница 25: ...d prevents travel Landing switches stop the platform at each landing within 1 2 does not coast and opens the gate locks Open doors gates prevent any travel of the platform If not check the platform ga...

Страница 26: ...etc You should not leave until the end user or primary lift operator has demonstrated they can use the lift properly PROVIDE OVERVIEW Review all warnings Describe how the lift works and familiarize wi...

Страница 27: ...beneath platform base when connecting to carriage INSTALL LANDING GATE Screw to Landing Pre run Wiring INSTALL FASCIA PANEL Attach to Open Areas Under Gate Ensure Smooth Flush No Gaps Protrusions etc...

Страница 28: ...platform to confirm it stops travel in the Down direction Travel in the Up direction should not be affected Manually depress the Over Speed Governor OSG switch the switch at the bottom of ACME screw...

Страница 29: ...RT WIRING VPL400 X SECTION 6 UPPER LANDING WIRE CONNECTIONS Figure 6 1 150 00144 CABLE UPPER LANDING 130 00640 XXX CALL SEND 130 00682 XXX CALL SEND 130 00817 INTERLOCK WITH PIGTAIL 46221 46222 INTERL...

Страница 30: ...RE CONNECTIONS 150 00144 CABLE UPPER LANDING 150 0097 HARNESS PLATFORM GATE 130 00817 INTERLOCK WITH PIGTAIL 46221 46222 INTERLOCK WITH 150 00117 PIGTAIL 46221 46222 INTERLOCK WITH 150 00117 PIGTAIL 1...

Страница 31: ...X SECTION 6 LOWER LANDING WIRE CONNECTIONS Figure 6 3 150 00155 CABLE LOWER LANDING 150 0097 HARNESS PLATFORM GATE 46221 46222 INTERLOCK WITH 150 00117 PIGTAIL 130 00682 XXX CALL SEND 130 00640 XXX CA...

Страница 32: ...re 7 1 If the brake release switch is enabled the platform may drift This should only be used in emergency lowering situations or during installation Toggle switch should be flipped down during normal...

Страница 33: ...n Braking is proportional to motor speed so this brake slows the motor very quickly but does not hold the motor from drifting after it stops The electromagnetic holding brake on the motor is engaged a...

Страница 34: ...tool See Figure 7 4 Manual Wrench Break Release Figure 7 4 5 The wrench fits over the 1 4 hex shaft at the end of the drive motor It is designed to be rotated by hand clockwise which will turn the scr...

Страница 35: ...platform from drifting with heavy loads Lowering the platform with the brake engaged will require a bit of strength typically the equivalent of being able to lift 20 lb with one arm NOTE Do not attem...

Страница 36: ...for any reason the safety pan does not move as intended please contact your dealer Check and ensure that all labels are intact and legible If any safety or warning labels need to be replaced please co...

Страница 37: ...VPL400 X Install Manual 21JULY2023 630 00159 B 37 NOTES...

Страница 38: ...VPL400 X Install Manual 21JULY2023 630 00159 B 38 NOTES...

Страница 39: ...VPL400 X Install Manual 21JULY2023 630 00159 B 39 NOTES...

Страница 40: ...1500 Independence Blvd Suite 220 Sarasota FL 34234 800 833 0478 www harmar com...

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