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Outside Vehicle Lifts:

  Installation & Service Manual

06DEC19  |  P/N: 630-00106 REV A

5

OUTSIDE VEHICLE LIFTS:

 

SECTION 2

SAFETY

Section 2

Safety

SAFETY DEFINITIONS

This safety alert symbol appears with 
safety statements. It means attention, 
become alert, your safety is involved! 
Please read and abide by the message 

that follows the safety alert symbol.

NOTE: Indicates a condition that should be followed in 
order for the lift to function in the manner intended.

REQUIRED PRACTICES

NOTE: Installation of this lift requires one person, as 
long as the one person follows installation instructions, 
has completed training, has obtained certification on 
installation, is able to instruct the user on the correct 
operation and has established a safety and maintenance 
schedule. 

Environmental Conditions

The technician shall assess the surrounding 
conditions and verify that the location is acceptable 
before performing installation and/or servicing tasks. 
Installation shall not proceed in inclement weather 
conditions that jeopardize the technician’s safety or 
ability to complete the installation in a safe manner. 
Tents, canopies or other outdoor provisions that help 
protect the work area from weather or other safety 
concerns are recommended when conditions warrant.

Do not proceed IF, upon visual inspection, the vehicle 
or hitch has severe rust, structural damage, a possible  
suspension issue or the battery condition or age are in 
question.

NOTE: If you choose to proceed, you do so knowing that 
the warranty may NOT apply.

If you do not understand any portion of the 
installation or operation procedures, please consult 
our Technical Service Department or authorized 
mobility dealer. Do not attempt to install or use this 
lift if you have any hesitation or question. Serious 
injury or damage can result if proper procedures are 
not followed.

!

Indicates a hazardous situation that, if not 
avoided, could result in death or serious injury.

WARNING

!

Indicates a hazardous situation that, if not 
avoided, could result in minor or moderate 
injury.

CAUTION

!

Indicates a situation which can cause damage to 
the lift and/or the environment, or cause the lift to 
operate improperly.

NOTICE

Содержание AL010

Страница 1: ...106 Rev A INSTALLATION SERVICE MANUAL AL001 AL003 AL010 AL015 AL030 AL050 AL100 AL100HD AL160 AL300 AL300HD AL300RV AL301XLHD AL301XL AL500 AL500HD AL560XL AL560 AL570 AL570XL AL580 AL580 HDX AL580XL...

Страница 2: ......

Страница 3: ...ntents 7 Vehicle Hitch 8 Hitch Adapters 9 Hitch Adapter Size Chart 10 INSTALLATION 12 Wiring the Vehicle 12 Hitch Adapter Installation 15 Swing Away or Hitch Post Installation 16 AL030 Power Tote Inst...

Страница 4: ...AND UNDERSTAND Read and understand this manual prior to installation or operation Having an overall understanding of the lift and proper installation techniques will help you save time energy and avo...

Страница 5: ...ment weather conditions that jeopardize the technician s safety or ability to complete the installation in a safe manner Tents canopies or other outdoor provisions that help protect the work area from...

Страница 6: ...Crimping Tool Work Lights Wired or Wireless Soldering Gun Iron Labeler for Wiring First Aid Kit Box Cutter Torque Wrench REQUIRED TOOLS Socket Set 3 8 7 16 1 2 9 16 3 4 Wrench Set 7 16 1 2 9 16 3 4 1...

Страница 7: ...w each part against the packaging checklist to ensure that all parts have been included If any parts are missing or damaged immediately contact the dealer who sold the lift DO NOT attempt to install o...

Страница 8: ...4 The receiver tube of the hitch must be installed parallel to the ground This is a requirement and not a recommendation as an improperly installed hitch affects the operation of the lift Note that so...

Страница 9: ...e hitch class by measuring the inside of the receiver on the trailer hitch See Figure 3 2 Figure 3 2 NOTE Some shallow hitches for example hitches blocked by spare tires may call for a short hitch ada...

Страница 10: ...8 7 5 2 6 16 0 7 5 2 AL1262 STANDARD 2 DROP 18 20 7 5 2 16 18 0 7 5 2 AL1265 STANDARD 4 25 DROP 20 22 7 5 2 18 20 0 7 5 2 AL127 EXTRA LONG 6 18 7 5 10 5 2 6 16 7 5 10 5 2 AL1272 EXTRA LONG 2 DROP 18 2...

Страница 11: ...SHORT 6 DROP 20 24 4 3 5 18 22 0 4 3 5 AL125HD HEAVY DUTY EXTRA LONG STANDARD 6 18 7 5 13 5 5 6 16 7 5 13 5 5 AL1252 EXTRA LONG 2 DROP 18 20 7 5 13 5 5 16 18 7 5 13 5 5 AL1252HD HEAVY DUTY EXTRA LONG...

Страница 12: ...black connector This black connector goes to the trailer hitch area where the lift will mount See Figure 4 1 Figure 4 1 2 Start routing the wiring harness at the vehicle s battery Join the black wire...

Страница 13: ...operate correctly See Figure 4 6 Figure 4 6 Letters are molded into plastic Seals B l a c k W i r e R e d W i r e B A B Black A Red Hinged Retainer CORRECT Adjust by prying out slightly IF NEEDED Pro...

Страница 14: ...ting NOTE Troubleshooting with a test light or voltage meter may lead to a false reading When you probe for 12 volts the reading may indicate a connection even though the connection may not necessaril...

Страница 15: ...e 10 HITCH ADAPTOR INSTALLATION 1 Attach the hitch adaptor to the hitch post ensuring that the adaptor is properly oriented with the post according to the application s hitch height See Figure 4 09 Fi...

Страница 16: ...away or hitch post to the hitch adaptor See Figure 4 12 Figure 4 12 3 Position the open box hehind the vehicle and connect the wiring harness together See Figure 4 13 Figure 4 13 4 Stand the lift up u...

Страница 17: ...re 4 15 Figure 4 15 4 Verify the T handle opens freely NOTE There should be slight tension when pulling the T handle 5 Verify the upper arm is locked and does not move See Figure 4 16 Figure 4 16 AL03...

Страница 18: ...FTS SECTION 4 INSTALLATION 3 Adjust for bumper height See Figure 4 19 Figure 4 19 OR X X Do not attempt to mount up from under Flat Bar WARNING Ball Mount Hitch Adaptor and Stabilizer Standard equipme...

Страница 19: ...cooter that has a center seat post See Figure 5 1 Figure 5 1 The anchor plate should extend about 11 2 out from the side of the cushion To secure the chair to the lift the user can attach the strap ho...

Страница 20: ...e that the loop extends to the outside of the chair so the user can attach the strap hooks Each chair is slightly different so the U bolt placement will differ among models and manufacturers Place the...

Страница 21: ...of the platform See Figure 6 1 Figure 6 1 2 For AL160 be sure that the frame of the scooter is in contact with the platform The front wheel may have to be rotated CAUTION 2 Raise the platform until y...

Страница 22: ...lift CAUTION Figure 6 4 5 Lower the platform about 5 to relieve pressure from the scooter s deck While holding the stationary nut in place run the bottom nut up to the hold down arm and tighten See F...

Страница 23: ...ts Figure 6 8 1 Estimate the chair s center position depending on the entry preference driver s side or passenger s side Locate the drive wheel s position See Figure 6 7 Adjust the two main cradle pos...

Страница 24: ...3 Loosen the two bolts and nuts in the back of the vertical tube See Figure 6 12 Allow the arm assembly to lower until the arm contacts the seat Figure 6 12 4 Lower the platform approximately 2 to 3...

Страница 25: ...ons can change the overall ground clearance and some options change the center of gravity Every installation must be checked and validated to ensure that as much of the wheel is captured before the wh...

Страница 26: ...far too the driver s side of the vehicle move the passenger side wheel chock away to create a bigger opening See Figure 6 20 Figure 6 20 Using a 3 16 hex drive and 7 16 wrench remove the bolt and nut...

Страница 27: ...lace the entry ramps See Figure 6 25 Start by laying both angled portions of the ramps on the angles of the wheel chocks and rest on top of the stationary ramps as indicated With the ramps laying on t...

Страница 28: ...gure 6 28 Figure 6 28 7 Test the positioning by running multiple cycles loading and unloading the power chair Be sure the end user is informed and comfortable with positioning the chair on the platfor...

Страница 29: ...ift wiring using the process of elimination with a known good fully charged 12V automotive battery or a known good fully charged power chair scooter battery 3 Inspect the full length of the wiring har...

Страница 30: ...R AUTOMOTIVE TEST LIGHT Figure 7 2 The license plate light does not work The four prong connector is not wired The license plate light runs from the four prong trailer plug located on the vehicle harn...

Страница 31: ...aptor to the hitch post on the back of the lift See Hitch Adaptor Installation on page 15 The normal range of lift operation is 5 to 16 to the bottom of the hitch receiver of the vehicle Any higher ve...

Страница 32: ...19 P N 630 00106 REV A 32 OUTSIDE VEHICLE LIFTS SECTION 8 MOTOR COVER WIRING SCHEMATIC Section 8 Motor Cover Wiring Schematic CIRCUIT BREAKER BATTERY VEHICLE HARNESS KEY SWITCH LIFT LIGHT TRAILER PLUG...

Страница 33: ...Outside Vehicle Lifts Installation Service Manual 06DEC19 P N 630 00106 REV A 33 NOTES...

Страница 34: ...Outside Vehicle Lifts Installation Service Manual 06DEC19 P N 630 00106 REV A 34 NOTES...

Страница 35: ...Outside Vehicle Lifts Installation Service Manual 06DEC19 P N 630 00106 REV A 35 NOTES...

Страница 36: ...2075 47th Street Sarasota FL 34234 800 833 0478 harmar com...

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