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- Cosmic Ampworks 

®

 - The Ultimate Harley Benton GA15 Mod Kit- Version 1.4 - 200127 

© 2020 -

 www.cosmicampworks.com

 

Dedicated to the Advancement of Stellar Tone! 

1.

 

Adding a grid leak resistor to V2A (oddly, the first preamp tube is numbered V2 in the schematic (p.9, p.27) 
and on the circuit board; p.10), to make sure the correct bias is maintained at all times.  

2.

 

Replacing the cathode bias resistors of V2A and V2B (p.10), for higher gain and a warmer sound.  

3.

 

Replacing the cathode bypass capacitor of V2B (p.11). This will allow more bass frequencies to pass 
through the tube, resulting in a fuller, less boxy sound. 

Then there is a slightly more involved mod: 

4.

 

Installing a gain control between the V2A and V2B (p.11). In the stock GA15, R4 and R5 together form a 
voltage divider with an output voltage of only 1.66% of the input - a total waste of gain. As 

we’re 

aiming to 

replace the active op-amp-based tonestack with a purely tube-based tonestack, we

’re going to 

need 

every bit of gain available.  Therefore, the stock voltage divider is replaced here by a 500k gain potmeter. 
With its gain set to the max, it allows 100% of the signal from V2A to reach the grid of V2B (and with less 
than maximum gain, it works as a variable voltage divider). With a very strong input signal at V2A, V2B 
might even get overdriven - perfectly fine if that is what you want, but a clean signal should still be an 
option - dialing back the gain is the solution then. So, the primary goal of the added gain control is being 
able to dial in maximum clean headroom, rather than obtaining a crunchy, distorted sound (with maximum 
gain, 

you’ll probably just get a slight crunch at best

). Dialing in more gain will also make your tone 

harmonically richer and fatter, even before getting distorted. Less gain results in a somewhat more jangly 
tone.  

The most challenging mods (some of which are optional): 

5.

 

Assembling and installing a James tonestack and volume control on the back of three potmeters (p.13). 
This enables creating a purely tube-based signal path (no op-amps), with a 2-band passive EQ (treble and 
bass). Due to the low insertion loss of the James tonestack, no additional tubes are needed to boost the 
signal. Wiring the tonestack may be quite challenging! 

6.

 

Wiring a DC power supply for the preamp heater filaments and rearrange the heater wiring (p.16).  This will 
largely eliminate the GA15

’s hum problem

. As the active op-amp based tonestack was removed (with mod 

5.), the DC power supply that powered the TL072 op-amp ICs can be used to power the pre-amp tubes 

 

which are most sensitive to hum. Generally, heaters of (preamp) tubes are wired in parallel, from a 6.3V AC 
supply. Here, we will wire them in series, from 12V DC.   

7.

 

Install a presence and negative feedback control 

 optional (p.21). With the presence control, some more 

aggressive highs can be dialed in. Adding negative feedback will result in a more modern, flatter sound.   

8.

 

Rerouting the wiring for the power tube heater supply 

 optional (p.25).  This is an optional mod; very 

likely, mod 6 already resulted in a very quiet amp. When the mods were developed, power and preamp 
tubes were rerouted all at once, so it is difficult to tell the effect of only rerouting the power amp heater 
wiring. Normally, in a push-pull power amp, most of the hum in the opposing tubes cancels out.  

Before starting, a few words on safety. 

If you have not been trained to work with high voltages, then please 

have a qualified amp technician modify your amp. Cosmic Ampworks does not recommend you to start 
working on the GA15 amplifier yourself 

if you don’t have the right skills and knowledge

!

 For those 

with

 the 

appropriate skills, a number of safety warning are included below.  

 

 

Содержание GA 15

Страница 1: ...n risk and should only be done by properly trained personnel The modifications described in this manual do not necessarily comply with any electronic safety standards Disclaimer Cosmic Ampworks assume...

Страница 2: ...etting distorted Less gain results in a somewhat more jangly tone The most challenging mods some of which are optional 5 Assembling and installing a James tonestack and volume control on the back of t...

Страница 3: ...these are the most dangerous ones But you can t easily see what parts are connected to which filter caps so maintaining the highest level of caution AT ALL TIMES is required There is only one way to...

Страница 4: ...d vice versa Then use one hand to check for remaining high voltages with the red probe Figure 3 If your multimeter does not have a clip on ground probe a less advisable alternative is to hang the nega...

Страница 5: ...and With that hand hold the red multimeter probe carefully against the resistor s legs and check the voltages Not measuring any remaining voltages at F3 or R38 shortly after switching off the amp is a...

Страница 6: ...heatsink 3 2 Additional requirements Apart from the items included in this mod kit the following things are required for successfully implementing the Ultimate GA15 mod 1 Safety goggles 2 Soldering i...

Страница 7: ...e chassis from the cabinet by slightly lifting and sliding it backwards 6 Carefully check for any remaining high voltages stored in the filter caps using a multimeter as described above p 3 5 and keep...

Страница 8: ...inside the red fields Figure 7 need to be removed From experience leaving them in place may affect sound quality and even result in fuzz like background sounds So take note of each component s number...

Страница 9: ...are to be removed for the Ultimate Mod are in the red fields NOTE 1 If you re not so confident in your soldering and electronics skills yet it may be best to start with removing only the parts that a...

Страница 10: ...are to be installed in place of R2 and R6 setting the bias of the first preamp tube to a more normal value than the stock GA15 which is biased very cold For now ignore Wires 1 2 and 3 these connect to...

Страница 11: ...On one end remove a couple of millimeters of insulation from both strands and them into the two holes of R5 Figure 9 Wire 2 and Wire 3 On the other end of the wire solder strand that runs from the re...

Страница 12: ...en that applies to the situation where the shaft is facing the user and the lugs are on top as in Figure 11 Figure 12 Mount a local feedback 1M feedback resistor underneath the board by soldering one...

Страница 13: ...180k R3 10k iii C1 330p C2 470p C3 4 7n C4 3 3n b Cut two lengths of single stranded wire of some 7cm each Connect one side of the one wire to the junction of R3 and C4 and one side of the other wire...

Страница 14: ...to center lug of the volume pot Figure 15 Tonestack and volume control assembly d Connect volume control and tonestack assembly to the circuit board i Cut a length of about 15 cm of speaker wire sepa...

Страница 15: ...al presence control and modified phase inverter see further down Figure 17 The tonestack the left two potmeters and volume control right pot assembly has 3 connection points to the circuit board SIGNA...

Страница 16: ...e that connects holes 2 and 5 should be about 1 5 cm Figure 20 After drilling smoothen the edges of hole 1 with some sanding paper and or a file and remove any burrs d Clip three lengths of speaker wi...

Страница 17: ...derneath the board not clipped component legs Make sure not to heat the L7912 s legs for too long or the sensitive component may be damaged h Drill two holes best from the underside of the board near...

Страница 18: ...eatsink locations indicated with white circles for attaching it to the chassis with two tie wraps Don t worry about the heat because the heatsink has such a large capacity that its temperature will no...

Страница 19: ...ircuit board traces the trace near hole 2 can be interrupted when drilling the hole because the heater traces spread hum throughout the circuit in their stock layout Figure 22 Drill two holes near the...

Страница 20: ...it runs a couple of centimeters above the board and then lead it through hole 3 then solder it to the tube socket connection of pins 4 and 5 V2 Figure 23 l Lastly close the DC heater circuit by conne...

Страница 21: ...mm of insulation from the ends Solder the end that runs from the rear hole of J12 to the left lug of the 5k potmeter Figure 26 Solder the other strand to the right lug Solder the legs of the 0 1uF cap...

Страница 22: ...J12 to the left lug of the 5k potmeter Solder the other strand to the right lug Solder the legs of the 0 1uF capacitor to the right and center wiper lugs of the 5k potmeter Solder one leg of the 120k...

Страница 23: ...r the wire to the trace on underside of the board which also holds spade connector T14 Figure 28 Interrupt the PCB traces on either side of the front leg of C15 Figure 14 Cut a length of single strand...

Страница 24: ...s cancels out a First cut the two circuit board traces that conduct 6 3 V AC to the power tube heaters Figure 30 with a Dremel tool with grinding attachment with a rotary drill or with a simple file b...

Страница 25: ...he new heater supply wiring 6 3 V spade connectors marked with orange rectangles Tube heaters are connected to tube pins 4 and 5 Figure 31 Drill three holes 1 3 for the new heater supply wires Then tw...

Страница 26: ...orks com 26 Dedicated to the Advancement of Stellar Tone Figure 32 A last look at the circuit board and that s a wrap Hopefully modifying your amp has yielded satisfactory results and some agreeable h...

Страница 27: ...smic Ampworks The Ultimate Harley Benton GA15 Mod Kit Version 1 4 200127 2020 www cosmicampworks com 27 Dedicated to the Advancement of Stellar Tone Figure 33 Schematic of the modified Harley Benton G...

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