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Page 11

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ITEM 57531 

        

S

AFETY

S

ETU

p

INST

ALLA

TION

M

AINTENANCE

Maintenance

WARNING

TO pREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: 
Turn the Engine Switch to its “OFF” position, wait for the Engine to cool, and disconnect the 
spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE: 
Do not use damaged equipment.  If abnormal noise, vibration, or excess 
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual.  The Engine may fail critically if not serviced properly.

Many maintenance procedures, including any not detailed in this manual, will need to be performed 
by a qualified technician for safety.  If you have any doubts about your ability to safely service the 
equipment or Engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication Schedule

Note:

 This maintenance schedule is intended solely as a general guide.  If performance decreases or if 

equipment operates unusually, check systems immediately.  The maintenance needs of each piece of equipment 

will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.

Note:

 The following procedures are in addition to the regular checks and maintenance 

explained as part of the regular operation of the Engine and equipment.

Break-in period:

a.  Breaking-in the engine will help to ensure proper equipment and engine operation.
b.  The operational break-in period will last about 10 hours of use.   

Do not operate the engine at its maximum speed during this period.

c.  Change the engine oil after the initial break-in period.
d.  Check/adjust valve clearance after the initial break-in period.
Under normal operating conditions subsequent maintenance follows the schedule explained below.

procedure

Before 

Each Use

Monthly or 

every 20 

hr. of use

Every 3 mo. or 

50 hr. of use

Every 6 mo. or 

100 hr. of use 

Yearly or  

every 300 

hr. of use

Every 

2 Years

Brush off outside of engine
Check engine oil level
Check air cleaner
Check sediment cup
Change engine oil
Clean air filter

*

Check and clean spark plug
1.  Check/adjust idle speed
2.  Check/adjust valve clearance
3.  Clean fuel tank, strainer 

and carburetor

4.  Clean carbon build-up from 

combustion chamber

**

**

Replace fuel line if necessary

**

  

*

Service more frequently when used in dusty areas.

**

These items should be serviced by a qualified technician.

Содержание 57531

Страница 1: ...l near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 21j When unpacking make sure that the p...

Страница 2: ...0 63 Quart Bore x Stroke 70mm x 55mm Compression Ratio 8 5 1 Torque Specification for Cylinder Head Bolts 26 30 Nm 19 22 ft lb Rotation viewed from PTO power takeoff the output shaft Counterclockwise...

Страница 3: ...rning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handling fuel WARNING m...

Страница 4: ...ece of equipment may become hazardous when used on another piece of equipment 14 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered eng...

Страница 5: ...by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained i...

Страница 6: ...r the Engine to cool and unplug the spark plug wire s before assembling or making any adjustments to the equipment The preparation of this Engine for competitive events and sanctioned racing requires...

Страница 7: ...TENANCE Components and Controls Engine Switch Output Shaft Exhaust port LSVWLFN 2LO Fill plug Choke Lever Fuel Line Connector Spark plug Cap Starter Handle Oil Drain plug Carburetor Inlet Fuel pump In...

Страница 8: ...ng pages refer to Parts List and Diagrams on page 16 Install Engine 1 Using a motor mount plate specifically designed for the go kart frame to be used both not included install the motor mount onto th...

Страница 9: ...fuel pump a Inlet fuel line from fuel tank tank not included b Outlet fuel line to Carburetor c Low pressure pulse tube that is attached to the Pulse Connector not included When installing ensure that...

Страница 10: ...th not included to the Carburetor inlet 2 Connect one end of a throttle cable not included to the Carburetor slide Connect the other end to the throttle on the go kart frame Note This engine is not eq...

Страница 11: ...s of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular che...

Страница 12: ...an as described below 2 Cleaning For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ven...

Страница 13: ...ine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fue...

Страница 14: ...its may require further cleaning 7 Gently tap side of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out...

Страница 15: ...park plug cap Engine stops when under heavy load 1 Dirty air filter 2 Engine running cold 1 Clean element 2 Allow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gaso...

Страница 16: ...n Pin 1 15 Piston Clip 2 16 Crankcase Cover Assembly 1 17 Oil Plug 1 18 Dipstick 1 19 Cylinder Head 1 20 Intake Valve 1 21 Exhaust Valve 1 22 Valve Seal 1 23 Valve Spring 2 24 Air Deflector 1 25 Valve...

Страница 17: ...Page 17 For technical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE Assembly Diagram...

Страница 18: ...Page 18 For technical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE Mounting Hole Diagram Note Not to scale LQ PP LQ PP LQ P P LQ P P...

Страница 19: ...chnical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE power Take Off Diagram Note Not to scale 81 5 16 24 UNF LQ PP LQ PP LQ PP LQ PP LQ PP LQ PP 1 79 LQ PP LQ...

Страница 20: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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