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9

A100g

JULY 2017

SETTING ADJUSTMENTS OF SENSORS

There are several selectable features included in the 
Hansen Gas Sensor. Refer to pages 7 and 8 for the 
adjustable features. Note the adjustment screws on 
the circuit board for the electrochemical sensor have 
a different layout then the semiconductor sensor. The 
jumpers may be moved without shutting off the power. 
With the use of a 12-24V AC/DC power source, these 
sensors can be set to the customers specifications 
prior to mounting the gas sensor in the engine room or 
refrigerated area.

Relay and Horn Set Point

The adjustment screw A sets the trip point for the relay 
and the alarm horn. A 0-5V scale measures the full 
sensing range of the Gas Sensor. The trip point voltage 
can be measured at points ØV and REF1 located on the 
board. Refer to pages 7 and 8 for location of the reference 
pin REF1. A 100 PPM range gas sensor reading 2.5 volts 
at the reference pin would be equivalent to half the range 
or 50 PPM. 

Default factory setting is 50% of range. 

Note that the set point of the relay is independent 
of the set points to the Gas Detection Monitor. 

To 

assist in selecting the correct voltage for the desired 
PPM set point, refer to 

Table 2

 below.

VOLTAGE

PPM RANGE

5

100

250

500

3000

10,000

4

80

200

400

2400

8000

3

60

150

300

1800

6000

2

40

100

200

1200

4000

1

20

50

100

600

2000

.5

10

25

50

300

1000

TABLE 2

Setting Minimum or Maximum Relay Set Point

There is a practical limit for setting the minimum or 

maximum relay set point. There is the tolerance of the 

electronic board and the test meter. It is recommended 

to keep the relay set point between 10% and 95% of 

the range.

Time Delay

A time delay for the operation of the relay and alarm horn 

can be selected using jumpers JP5 and JP6. 

Default 

factory setting is zero.

Alarm Horn

Alarm horn is 40dB at 2 feet for Basic Sensor; all other 

models not audible with cover closed. The alarm horn 

can be disabled using jumper JP2. 

Default factory 

setting is enabled. 

Adjustment of the Detection Range

Adjustment Screw Z sets the zero (0 PPM) and Adjustment 

Screw S sets the span. (full range = 1000 PPM, for  

instance). The output of the sensor circuit can be  

monitored via test points ØV and VS. The full range equals 

5 volts DC. See 

Calibration Procedures

 for further details.

Note:

 The unit is calibrated in factory there is no need 

for adjustment of Span in regular circumstance. Span 

needs to be adjusted only when the unit is calibrated, 

e.g. calibration gas applied to the sensor. After initial 

installation of the unit adjustment of Zero might be needed 

as the ambient conditions are different between factory 

and install location.

GAS SENSOR OPERATION

On power up the internal relay will energize switching 

from the normally closed position to the normally open 

position. In addition, the sensor will go through an 

initial warm-up delay for five minutes. At this time, the 

I and V outputs are 0. This is indicated by the green 

LED flashing approximately every second. After five 

minutes, the green LED stays on continuously, indicating 

power to the gas sensor and ready for service. The gas 

sensor also sends a milliamp output signal to the gas 

detection monitor, PLC, or computer. This output signal 

is proportional to the amount of the specific gas being 

monitored in the air around the gas sensor. If signal 

reads 0.5mA, it is an indication the sensing element has 

failed or disconnected. Verify proper installation and 

refer to testing and calibration procedures.

Fail Safe Operation

Hansen Gas Sensors feature a one amp SPDT alarm 

relay for fail safe operation. In the event of a sensor 

element failure, power loss or gas leak detection, the 

internal relay will be de-energized. This relay can be 

used to trigger an external alarm.

Start Up Test

Once the installation of the gas sensors and monitors 

is complete, the entire gas sensor system should be 

tested. Normally, two people are required—one person 

using a small amount of the target gas to “bump” each 

sensor in turn, a second person at the monitor location 

to verify the sensor is connected to the correct input, 

responds to the target gas and causes the lights and 

alarms to respond.

Gas Sensor Testing

Field testing of the gas sensor is normally done for three 

reasons. The first is to determine if the gas sensor is 

responding to the specific gas. This test is sometimes 

called a “bump” test. The frequency of the test is usually 

stated in the facilities Process Safety Management (PSM) 

document, but not less than every six months.
The second reason for gas sensor testing is to be sure 

the gas sensor is properly calibrated. Depending on the 

sensing element type, the sensor sensitivity will change 

with time. In particular, electrochemical sensors use a 

material that is depleted with time. The length of time 

varies depending on the amount of exposure to the target 

gas, the ambient temperature and humidity, and changes 

to temperature and humidity range. Atmospheres that 

are very dry or very humid will shorten the life of a 

sensing element.
The third reason is to be sure the gas sensor output 

triggers the alarms on the monitor, PLC, Gas Alert System, 

horn or lights. All gas sensors are recommended to be 

recalibrated at least every 6 months. All sensor types 

should be recalibrated immediately after exposure to 

a large concentration of the target gas.

Note:

 Insurance companies, local and state agencies 

may require more frequent testing and calibration; refer 
to insurance carrier mandates as well as local and state 
codes.

Содержание HEC4-N1K

Страница 1: ...urrounding environment The analog outputs 4 20mA or 0 10V DC can interface with nearly any existing monitor computer or PLC controller The sensing elements except Basic and Extreme Gas Sensors are mou...

Страница 2: ...ors or outdoors Enclosure is NEMA4X IP65 conduit connection must be vaporproof Note Auxilliary power required when used with Hansen monitors HLM2 and HLM6 and Gas Alert System Vent Line Gas Sensor For...

Страница 3: ...mount the gas sensor below the coil to avoid high moisture and steam during defrost The two generally accepted methods of locating sensors are Point and Perimeter detection Point detection is where se...

Страница 4: ...LOOP RESISTANCE 1000 OHMS OUTPUT 4 20mA 0 5V 1 5V 0 10V 2 10V DC 4 20mA SIGNAL OUTPUT Isolated 2 wire ALARM RELAY SPDT 1 A 120V TRUE ALTITUDE 2000M POLLUTION DEGREE 2 4 EQUIPMENT CLASS 3 INSTALLATION...

Страница 5: ...ALARM SIMPLE ALARM SYSTEM INDOOR OUTDOOR VISUAL ALARM AUDIBLE ALARM GAS SENSOR INSIDE SPACE OUTSIDE SPACE GAS SENSOR ELEMENT 10 3m CABLE MAX WEATHER PROOF GAS SENSOR ELECTRONICS RELIEF LINE DISCHARGE...

Страница 6: ...tage signal wires be in a common conduit tray or wiring panel with power wiring over 48 volts Do not run wires near variable frequency drive VFD equipment When using the gas sensors connected directly...

Страница 7: ...SHIELD AT OTHER END Voltage Selector D 24V DC A 24V AC D A Fail Safe Relay Relay engerized to normally open position when power applied AC APPLIED VOLTAGE POWER SEMI CONDUCTOR SENSOR NO NC COM V V 0 V...

Страница 8: ...8 A100g JULY 2017 INFRARED SENSOR SHOWN WIRED FOR 4 20MA OUTPUT FIG 11...

Страница 9: ...SOR OPERATION On power up the internal relay will energize switching from the normally closed position to the normally open position In addition the sensor will go through an initial warm up delay for...

Страница 10: ...e output it should begin to increase after 5 seconds Leave the gas flow on and observe the voltage The sensor voltage will slowly climb toward 5VDC When the voltage does not change by more than 0 010...

Страница 11: ...oof Sensing Elements are externally mounted to the enclosure To replace disconnect power open enclosure and disconnect cable wire from the circuit board Unscrew sensor element from enclosure Install n...

Страница 12: ...relays alarms 10 amp 230V AC 1 SPDT dry contact relay fault output 10 amp 230V AC HLM6 Model only Power Required 100 230 VAC Power Consumption HLM2 15W HLM6 25W Audible Alarm HLM2 internal 80 dB HLM6...

Страница 13: ...ge across VHIGH and GND Set the desired high level alarm relay using VHIGH Pot which is located furthest from the calibration pins This setting applies to the six channels SETTING ALARM OUTPUT FOR HLM...

Страница 14: ...14 A100g JULY 2017 HLM2 WIRING DIAGRAM FIG 13...

Страница 15: ...15 A100g JULY 2017 HLM6 WIRING DIAGRAM FIG 14...

Страница 16: ...m sensor fault Symptom Output from sensor is 2mA for 4 20mA output Output from sensor is 0 V or 5V for 0 10 0 5 1 10 1 5 output signals Cause 1 Sensing element has failed or is disconnected from print...

Страница 17: ...6 5 94 151 2 56 65 62 16 2 07 53 4 13 105 173 DIA 4 4 MOUNTING HOLE 3 PLACES 29 7 2 93 78 6 37 162 358 DIA 9 1 MOUNTING HOLE 3 10 79 7 58 191 173 DIA 4 4 MOUNTING HOLE 3 PLACES 358 DIA 9 1 MOUNTING HO...

Страница 18: ...monitored system or as part of a larger gas monitoring and signaling system The lower cover to the terminal compartment must be removed to gain access for wiring Knockouts are available for and condui...

Страница 19: ...REEN RED REMOTE SENSOR V V V I NO COM NC 0 0 V V V I COM CONTROL 0 RELAY NC RELAY COM SIGNAL POWER COM SHIELD SIGNAL POWER POWER SHIELD ppm Power Supply 24V AC DC EARTH GRD Multi Wire Cable Shield JUM...

Страница 20: ...4 PT ANALOG IN MODULE CURRENT GREEN RED V V V I NO COM NC 0 0 V Power Supply 24V AC DC EARTH GRD Multi Wire Cable Shield REMOTE SENSOR INPUT 1 INPUT 2 INPUT 3 INPUT 4 ANALOG GND REMOTE SENSOR REMOTE...

Страница 21: ...21 A100g JULY 2017 TYPICAL WIRING DIAGRAM WITH LOCAL POWER SOURCE FIG 22...

Страница 22: ...nnected to relay _______________________________ OK Check Analog Output in Use e g 0 5V 4 20 mA _______________________________ OK 2 On Site Gas Calibration Initial the following encircle OK when comp...

Страница 23: ...4E F3K R410 Semiconductor 0 3 000 Note Gas Sensors available for additional refrigerants consult factory TABLE 9 CO2 Sensor Type Range PPM Basic to 32 F 0 C Harsh to 40 F 40 C Extreme to 60 F 50 C HIR...

Страница 24: ...conductor 31 1025 Harsh Extreme Ammonia 100 250 Electrochemical 31 1005 Harsh Extreme Ammonia 1000 Electrochemical 31 1006 Harsh Extreme Ammonia 10 000 Semiconductor 31 1007 Vent Line Ammonia 10 000 S...

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