HANKISON HPRplus HPRP1000 Скачать руководство пользователя страница 7

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  SCHEDULE RUNNING - Refrigeration compressor 

is being turned on and off by the monitor per-

programmed schedule (see B.3. to set schedule).

d.  Check Temperature indicator - indicator should read in 

the green area.

e.  Check Alarm/Service light.  If illuminated, check Interface 

panel.
1)  If SERVICE DRYER appears, scheduled 

maintenance time has elapsed (HRS TO 

SERVICE is 0).  Perform needed service and reset 

service interval (see B.4.).

2)  If ALARM appears, a dryer fault is indicated; see 

Troubleshooting Guide for possible remedies.  

After fault correction push Reset button to turn 

Fault alarm off.

 

Type of FAULTS:

 

LOW PRESSURE - the refrigeration compressor 

control circuit has opened because of low suction 

pressure.

 

HIGH PRESSURE - the refrigeration compressor 

control circuit has opened because of high head 

pressure.  The high pressure switch must be reset 

manually once the fault is corrected. Red reset 

button is located on pressure switch inside unit. 

 

HIGH EVAPORATOR TEMPERATURE - com-

pressed air temperature is above the set point.

 

COMPRESSOR - normally open (NO) auxiliary 

contact on the compressor contactor is open when 

the dryer is on.

 

HEATER - normally closed (NC) auxiliary contact 

on the compressor contactor is open when the 

dryer is off.

 

TEMP SENSOR - occurs if the temperature sensor 

circuit is open or shorted.  If open, the left-most 

LED in the temperature display will be illuminated.  

If shorted, all the LEDs in the temperature display 

will be illuminated.

 

DRAIN - electric drain contains a high water level 

alarm that activates if drain fails to discharge. 

f.  Check drain operation - push Drain (push-to-test) 

button to energize electric drain.  A flow of condensate 

and/or air should be present at the drain outlet.

E.   Using the RS-232 Port
 

The RS-232 port is used to monitor dryer operation from 

a host computer.  A (1 to 1) DB-9 cable is required to 

connect dryer and computer.  For PC connections, data 

is transmitted on pin 2, received on pin 3, ground is pin 5, 

pins 7 and 8 are jumpered at dryer.

Operation is at fixed baud rate of 9,600; asynchronous 

format is 8 bit, no parity, 1 stop bit (“8,N,1”).  No check 

sum or error correction values are provided.  If required, 

request status string two (or more) times and compare for 

agreement. 
Request data by sending ASCII ? character (3FH).  Re-

sponse may take up to two seconds as certain process-

ing functions may require completion before serial port is 

acknowledged.

Dryer responds with line feed (0AH), carriage return (0DH), 

and  character  string:  (1), (2), (3), (4), (5), (6), (7), (8), (9)
(1)  = STX (start-of-text character, may appear as a smiley 

face or some other character

(2)  = 108, Control board ID
(3)  = 0 or 1, Compressor running status (0=off, 1=on)
(4)  = M or S, Operating Mode (M= MANUAL OVERRIDE, 

S = SCHEDULE RUNNING)

(5)  = xxxx, HOURS TO SERVICE
(6)  = xxxxxx, TOTAL HOURS
(7)  = xx, Alarm or Service Code 

0 = no alarm, 
30 = LOW PRESSURE ALARM, 
31 = HIGH PRESSURE ALARM, 
32 = COMPRESSOR ALARM, 
36 = HIGH EVAP TEMP ALARM, 
37 = HEATER ALARM, 
38 = DRAIN ALARM, 
39 = SERVICE DRYER, 
41 = TEMP SENSOR ALARM

(8)  = xx.x, Evaporator temperature (°F)
(9)  = ETX, (end-of-text character, may appear as a heart 

or some other character)

Содержание HPRplus HPRP1000

Страница 1: ...ed Air Dryers Models HPRP1000 HPRP1250 HPRP1500 HPRP1750 HPRP2000 HPRP2500 HPRP3000 FOR M NO 5001321 R EVI S ION 05 2013 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI N...

Страница 2: ...r terms are F O B point of shipment C MOVING In moving or transporting dryer do not tip dryer onto its side D STORAGE SHUT DOWN Dryer should not be stored outside either packed or unpacked or exposed...

Страница 3: ...r E Standard units are designed to operate in ambients Air cooled 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C F Dryer is designed to operate at all altitudes no adjustment for altitude is...

Страница 4: ...EDD discharges condensate removed by the separator B All dryer models are supplied with one EDD Models with the additional optional oil removal filter are supplied with a second EDD C The drains are...

Страница 5: ...nting 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Enter to accept new value e Use the Up and Down arrow buttons to set...

Страница 6: ...age 3 Slowly pressurize unit air side by opening inlet isolation valve Check for leaks 4 After 15 minutes open outlet isolation valve slowly 5 Close air bypass valve 6 Dryer may be operated in Manual...

Страница 7: ...ay will be illuminated DRAIN electric drain contains a high water level alarm that activates if drain fails to discharge f Check drain operation push Drain push to test button to energize electric dra...

Страница 8: ...1 Unit of measure selection pressure pounds per square inch 2 Unit of measure selection pressure kilograms per square centimeter 3 Unit of measure selection pressure bar 4 Indicates that predicted num...

Страница 9: ...intelligence calculated optimum time b Need for battery replacement Battery Icon and red LED will flash 2 5 Filter Monitor Power Supply Each Filter Monitor receives transformed DC power from the contr...

Страница 10: ...in the operational limits Ref 3 2 C 2 e through h 3 2 Annual Maintenance A Check all terminals in the switchgear cabinet and tighten them up if necessary Check to be sure the unit is de energized B Ma...

Страница 11: ...using Caution is necessary as the system may still be under slight residual pressure g Remove all screws except one and swing flange 3 to the side h Pull out the old cartridges 4 i Push new cartridges...

Страница 12: ...L3 3A FAN 1 25 KW 460VAC 1 95 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A ELECTRICAL SUPPLY 480VAC 3PH 60HZ GND OR 380 400VAC 3PH 50HZ GN...

Страница 13: ...ONTACTOR SHT 1 16G 48D SHT 2 38C 40D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRESSURE REMOTE LOCAL REMOTE DRAINTEST PHASE ALARM A CO...

Страница 14: ...60VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A F22 MOUNTED ON T22 M FAN 2 1 05 KW 460VAC 1 8 RLA TB1 13 TB1 15 TB1 17 TB1 PE 11 16A...

Страница 15: ...9 TB2 9 26 S67 W3 GND 10 11 25 25 K62 COMPRESSOR CONTACTOR SHT 1 16G 52D SHT 2 40C 42D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRES...

Страница 16: ...PE TB1 19 TB1 20 L2 L1 2 8 4A K43 F13 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 1 05 KW 460VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A F...

Страница 17: ...D DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRESSURE REMOTE LOCAL REMOTE DRAINTEST PHASE ALARM A COMPRESSOR STOP EMM II CHECK ALARM B MONITORING TB2 2 DRAIN COMMON COMMON T...

Страница 18: ...13 HP 25 7 RLA TB1 1 TB1 2 TB1 3 TB1 PE TB1 19 TB1 20 L2 L1 5 5 8A K43 F13 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 1 05 KW 460VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A...

Страница 19: ...MON COMMON TB2 26 TB2 21 TB2 22 TB2 23 TB2 10 TB2 11 TB2 13 SHT 1 16D START STOP LOCAL REMOTE JUMPER FOR SINGLE DRAIN APPLICATION 2 1 TB2 1 PE TB2 PE TB2 2 TB2 5 TB2 19 TB2 4 TB2 3 1 TB10 1 TB2 PE TB1...

Страница 20: ...0 HPRP1000 1500 575V CUSTOMER CONNECTION 460VTERMINAL CONNECTION X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 575V 460V HE...

Страница 21: ...INAL CONNECTION X1 H1 H3 X2 X3 H2 H6 H5 H7 H6 H5 H7 X1 H1 H3 X2 X3 H2 X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 230V 46...

Страница 22: ...40 3 4 1035 50 3 4 1289 50 3 4 1289 12 1 2 318 13 1 4 337 13 1 4 337 12 7 8 327 11 1 4 286 11 1 4 286 8 3 4 222 8 1 2 216 8 1 2 216 1146 520 1521 690 1547 702 3 ANSI Flg 4 ANSI Flg 4 ANSI Flg 1750 200...

Страница 23: ...acity Rated Flow BTU hr 60 Hz a c 42 300 52 700 65 700 78 400 78 400 98 800 125 700 50 Hz a c 46 500 58 100 73 400 87 600 87 600 112 900 140 200 Refrigerant Type R 404A Refrigerant Charge See Data Tag...

Страница 24: ...1 1 90 1 85 1 85 1 57 1 10 Nominal Voltage 575 3 60 Voltage Range 518 633 Input Power Rated Flow watts 6 130 7 290 9 470 11 360 11 360 15 030 19 670 Minimum Circuit Ampacity 10 12 16 19 19 22 31 Maxim...

Страница 25: ...too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch 2 Water cooled Cooling temperature too high flow too low clogged strainer faulty water regulatin...

Страница 26: ...r Outlet Temperature 7428484 7428484 7428484 7428484 7428484 7428484 7428484 Strainer Hot Gas Bypass Line 4006435 4006435 4006435 4006436 4006436 4006436 4006436 Switch Fan Cut out 1 3230765 3230765 3...

Страница 27: ...of the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARR...

Страница 28: ...hankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 05 2013 Form No 5001321 Revision D COPYRIGHT 2013 SPX Corporation HPR...

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