background image

SET-UP, OPERATION & TROUBLSHOOTING 

27 

S/N 

Troubles 

Reasons 

Solution 

fan doesn’t work   

The fan motor damaged 

Change fan 

Turn on the power source, the 

power lamp is not on, and fan 

doesn’t work 

No power supply input 

Check whether there is power supply 

The fuse inside the machine damaged 

Change it (3A) 

The  number  on  the  display  is 

not intact.   

The LED in the display is broken 

Change the LED 

The  max  and  min  value 

displayed  doesn’t  accord 

with the set value. 

The max  value is not accordant (refer to 

§3.1) 

Adjust  potentiometer  Imin  on  the 

power board. 

The  min  value  is  not  accordant  (refer  to 

§3.1) 

Adjust  potentiometer  Imaxin  the 

current meter. 

No  no-load  voltage  output 

(MMA) 

The machine is damaged   

Check the main circuit and the Pr4. 

Arc  can  not 

be 

ignited 

(TIG) 

There 

is 

spark  on  the 

HF 

igniting 

board. 

The  welding  cable  is  not  connected  with 

the two output of the welder. 

Connect  the  welding  cable  to  the 

welder’s output. 

The welding cable damaged. 

Repair or change it. 

The earth cable connected unstably. 

Check the earth cable. 

The welding cable is too long. 

Use an appropriate welding cable. 

There is oil or dust on the work-piece. 

Check and remove it. 

The distance between tungsten electrode 

and work-piece is too long. 

Reduce the distance (about 3mm). 

There  is  not 

spark  on  the 

HF 

igniting 

board. 

The HF igniting board does not work. 

Repair or change Pr8 

The  distance  between  the  discharger  is 

too short. 

Adjust this distance (about 0.7mm). 

The  malfunction  of  the  welding  gun 

switch.   

Check  the  welding  gun  switch, 

control cable and aero socket. 

No gas flow (TIG) 

Gas  cylinder  is  close  or  gas  pressure  is 

low 

Open or change the gas cylinder 

Something in the valve 

Remove it 

Electromagnetic valve is damaged 

Change it 

 

Gas always flows 

 

 

The gas-test on the front panel is on 

The gas-test on the front panel is off 

Something in the valve 

Remove it 

Electromagnetic valve is damaged 

Change it 

The  adjustment  knob  of  pre-gas  time  on 

the front panel is damaged 

Repair or change it 

10 

The  welding  current  cannot 

be adjusted 

The welding current potentiometer on the 

front  panel  connection  is  not  good  or 

damaged 

Repair or change the potentiometer 

11 

No  AC  output  while  selecting 

“AC” 

The power PCB is in trouble. 

Repair or change it. 

The AC drive PCB damaged. 

Change it. 

The AC IGBT module damaged. 

Change it. 

Содержание HST201

Страница 1: ...ANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provi...

Страница 2: ...T 113 3 6 ELECTRODE TORCH CONNECTIONS 14 3 7 FOOT PEDAL CONTROL 115 SECTION 4 OPERATION 96 4 1 CONTROL PANEL LAYOUT 126 4 2 ARGON ARC WELDING OPERATION 138 4 2 1 TIG WELDING 4T OPERATION 148 4 2 2 TIG...

Страница 3: ...electrolytic capacitors 1 2 Arc Welding Damage ELECTRIC SHOCK CAN KILL Never touch electrical parts Wear welding duty safety clothing including hole free gloves to insulate yourself Insulate yourself...

Страница 4: ...s or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values using local exhaust or mechanical ventilation In some instances specifically when in sm...

Страница 5: ...e certain no part of the electrode circuit is touching the work or ground as accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until t...

Страница 6: ...ource of heat sparks or flame Never allow the electrode or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the valve Valve...

Страница 7: ...ncy and high voltage for arc igniting to ensure the success ratio of ignition Characteristics MCU control system Responds immediately to any changes High frequency voltage ignition Ensures the success...

Страница 8: ...eep weld 4 For AC TIG Square wave arc is more stable than Sine wave arc Additionally you can not only obtain maximum penetration with the minimum tungsten pole loss but also obtain better cleaning eff...

Страница 9: ...rinciple HST201 welding machines is shown as the following figure Single phase 110 220V work frequency AC is rectified into DC about 312V then is converted to medium frequency AC about 20KHz by invert...

Страница 10: ...n the following figure The relation between the conventional rated loading voltage U2 and the conventional welding current I2 is as follows When I2 600A U2 10 0 04I2 V When I2 600A U2 34 V 67 34 10 0...

Страница 11: ...Start current adjustment A TIG MMA TIG MMA AC DC AC DC AC DC AC DC 5 welding current 5 weldin g current 5 welding current 5 weldin g current Welding current adjustment A 10 200 5 200 10 170 5 170 10 2...

Страница 12: ...t panel If this condition occurs welding should stop for 10 minutes while the machine cooling fan reduces internal heat When operating the machine again the welding output current or the duty cycle sh...

Страница 13: ...0 amp circuit breaker In the event NEMA6 50R or 5 15R outlets with rated LINE circuit breaker amperage are not available they should be installed by a licensed electrician in accordance to all nationa...

Страница 14: ...3 Control output Socket to torch or foot pedal control wire Lead 8 lead 9 are trigger 4 Shield gas output Brass male fitting to connect gas input hose of torch 5 Power switch Controls input power ON O...

Страница 15: ...DC NEGATIVE CONNECTION DCEN Work piece is connected to the negative socket of welding machine and welding torch is connected to the positive socket CONTROL CABLE SOCKET Torch or foot pedal control plu...

Страница 16: ...achine will remain functional Pins 7 8 on control socket are trigger contacts Pins 1 2 are contact closure trigger and pins 3 4 5 are for adjustable resistance to control output power 3 8 Control knob...

Страница 17: ...justed to welding application Once parameters for a particular welding JOB have been set push to save in memory to recall The illustration below shows an overview of the HTG201 control panel as an exa...

Страница 18: ...SET UP OPERATION TROUBLSHOOTING 16 3 Trigger mode selection TIG only 4 TIG parameter settings 5 AC parameter settings 6 MMA stick electrode parameter settings...

Страница 19: ...e start current t2 t3 The output current rises to the setting value Iw or Ib per upslope time set t3 t4 Welding process During this period the pedal switch is UP Note Select the pulsed output the base...

Страница 20: ...s to the setting welding current Iw or Ib from the min welding current t2 t3 During the whole welding process the gun switch is pressed and held without releasing Note Select the pulsed output the bas...

Страница 21: ...e trigger is held and the arc flows at 160amps The welder gets to a thinner section of metal By releasing the trigger the amps drop to 80amps 1 2 of 160amps and the welder continues By pressing the tr...

Страница 22: ...tch on the front panel Do not aim torch at your hand or anywhere on your body When you press the torch switch the arc is ignited with a high frequency high voltage spark The ignition spark can burns T...

Страница 23: ...ng area color protect effect of Ti alloy Welding area color bright argent orange yello w blue purpl e dark blue white powder of titanium oxide Protect effect best better good bad very bad 4 4 3 TIG Pa...

Страница 24: ...harpened of the electrode diameter mm angle of cone background current A 1 0 0 125 12 2 15 1 0 0 25 20 5 30 1 6 0 5 25 8 50 1 6 0 8 30 10 70 2 4 0 8 35 12 90 2 4 1 1 45 15 150 3 2 1 1 60 20 200 TIG of...

Страница 25: ...ne side 2 2 2 5 2 3 90 120 8 12 8 12 Butt welding Parameters of piping back sealing welding for mild steel DCEP Piping diamet er m m Tungsten electrode diameter m m Gas nozzle diameter m m Welding wir...

Страница 26: ...0 35 20 22 Notice the above parameters originate from Welding Dictionary P538 Volume 2 of Edition 2 4 5 Operation Environment Operation temperature range 140 F 1040 F 100 C 400 C Relative humidity sho...

Страница 27: ...lding machine is shaking whistling or has a peculiar smell If one of the above problems exists find out the reason and correct it If you can t find out the reason please contact your dealer or the fac...

Страница 28: ...arc welding machines are dispatched from the factory they have already been debugged accurately So do not allow anyone who is not authorized by the factory to make any changes to the equipment Mainte...

Страница 29: ...s too long Use an appropriate welding cable There is oil or dust on the work piece Check and remove it The distance between tungsten electrode and work piece is too long Reduce the distance about 3mm...

Страница 30: ...justed too low Increase the welding current The arc is too long in the welding process Use 2T operation 14 The alarm lamp on the front panel is on Over heat protection Two much welding current Reduce...

Страница 31: ...SET UP OPERATION TROUBLSHOOTING 29 5 3 Electrical principle drawing...

Страница 32: ...PARTS SERVICE 30 5 4 Exploded Parts Listing...

Страница 33: ...17 air cooled TIG torch rated 60 duty cycle 150 amps 30 200A with 12 5 direct connect welding cable cover assembly with Dinse power plug and 5 8 18RHM gas line fitting For extended duty cycle operatio...

Отзывы: