KEWA Manual © Copyright 2016
Page: 58
58
Discover Battery Capacity (old batteries; replaced with Lifelines)
Getting the charging profiles configured properly and functioning adequately requires
some attention to set up and monitoring.
Deep cycle batteries generally shouldn’t be discharged more than 50% of total amp hour
capacity. When charging a battery to its full capacity, the last 15% of the charging is
very inefficient (takes a long time). Therefore, when in a regime of charging utilizing the
genset or the engine and running either for the sole purpose of charging the batteries, it is
recommended that a battery bank be discharged to 50% of its capacity and then recharged
only to 85% of its capacity. Charging back to 100% is fine but takes excessive genset
hours or engine hours to achieve the final full charge. Per Lifeline documentation, the
Lifeline AGM batteries should be recharged to 100% capacity every 5 to 10 discharge
cycles to preserve batter capacity. Also, if the batteries are occasionally discharged more
that 50%, it generally is not damaging to the battery as long as the battery is recharged
the same day.
For KEWA’s Lifeline house bank, assuming the batteries are in good shape, following
the Efficient Recharging Regime outlined in this section results in 147 amp-hours of
routinely usable 24V capacity:
•
Batteries can be discharged until the amp-house meter reads:
–210
•
Then should be charged until the amp hour reading is:
–63
KEWA DC Power
10/15/2006
Amp Hours
Battery
Amp-Hrs
Battery
Voltage
Qty
Configed
Volts
Total
50%
35%
85%
15%
24v Service
EV4DA
245
12
4
24
490
245
171.5 416.5
73.5
12v Service
EV8DA
290
12
1
12
290
145
101.5 246.5
43.5
Starting
EV31A
114
12
1
12
114
57
39.9
Charging Example
Capacity
Beginning
capacity
- amps
used
=discharged
balance
=%
charged
@ 85%
charged
490
416.5
171.5
245
50%
416.5 171.5 amp needed to hit 85%
-73.5 target reading @ 85% chg'd
290
246.5
101.5
145
50%
246.5 101.5 amp needed to hit 85%
-43.5 target reading @ 85% chg'd
Charging
7/6/2010
BULK
ABS
FLOAT Comments
24v
Lifeline - Min
26.4
Lifeline - Max
26.8
Alternator
28.8
28.4
26.8 Custom programmable
Charger
28.8
28.8
27.0 Existing MV as config'd
12v
Recommended - Min
13.2
Recommended - Max
13.4
Alternator
? How did scullion set this up ?
Charger
14.4
14.3
13.8 New MV 35a; @ gel setting
28.4
28.8
14.2
14.4
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