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Maintenance and servicing

5.3

Sweepmaster P900 R

5.3.1 Engine

The engine is an undemanding and ro-

bust four-stroke engine. The mainte-

nance work to be carried out regularly is

described below.

When cleaning and servicing

the machine and when replac-

ing parts, turn off the engines

and remove the ignition key.

Use suitable tools for mainte-

nance, service and setup work

and the like. Spare parts must

at least correspond to the orig-

inal parts with regard to safety.

5.3.2 Checking the engine oil level

Check the oil level with the machine in

a horizontal position as follows:

- Open the seat hood.

- Pull out dip stick (Fig. 21/1) and wipe

it with a cloth.

- Push the dip stick back in and then

pull it out again.

- The oil level must reach the upper

mark (A), top up if necessary.

- Push the dip stick back in.

- Remove the sealing cap (Fig. 21/2)

and top up engine oil. Avoid over-

filling!

For the engine oil grade and filling

quantity, see Technical data.

- Reinstall the sealing cap.

An excessively low oil level

leads to engine damage!

Fig. 21

Dip stick

Содержание Sweepmaster P900 R

Страница 1: ...Operating manual Sweepmaster P900 R 6502 15 Sweepmaster B900 R 6502 20 ...

Страница 2: ...the device We reserve the right to make changes in the interests of further technical development Valid as from April 2014 Hako GmbH 23843 Bad Oldesloe Germany Hamburger Str 209 239 Phone 49 4531 806 0 Intended use The Sweepmaster is a sweeper de signed for commercial use and intend ed exclusively for collecting dry and wet dirt in manufacturing plants warehous es car parks and pedestrian zones An...

Страница 3: ...will be compensated if the damage is immediately confirmed by the haul age contractor and the damage report is sent to our authorised Hako dealer to gether with the consignment note Disposal Make the device inoperable It must not be a source of danger for playing children Dispose of the device according to local regulations For further information on proper handling and recycling please contact th...

Страница 4: ...drive 20 3 1 9 Battery systems 21 3 1 10 Deep discharge indicator 22 3 1 11 Plug connection coding 23 3 2 Controls 25 3 3 Control panel Sweepmaster P900 R 27 3 4 Control panel Sweepmaster B900 R 30 3 5 Emptying the dirt hopper 32 3 6 Working 33 3 6 1 Before starting the engine 33 3 6 2 Starting the engine 33 3 6 3 Sweeping 34 3 6 4 Stopping and turning off the engine 34 3 6 5 Moving the machine 34...

Страница 5: ...3 Air filter 50 5 3 4 Hydraulic system 51 5 3 5 V belt drive 53 5 3 6 Electrical system 56 5 3 7 Maintenance plan 57 5 4 Sweepmaster B900 R 58 5 4 1 Electrical system 58 5 4 2 Brake 58 5 4 3 V belt drive 59 5 4 4 Maintenance plan 61 EC Declaration of Conformity 63 ...

Страница 6: ...e for Definition Safety instructions persons or property Safety instructions for avoiding dangerous situations due to inaccurate or omitted compliance with instruc tions or specified work sequences Note the machine Important notes for handling the device for maintain ing its suitability for use Environmental danger the environment Environmental danger due to the use of substances from which a heal...

Страница 7: ...arts with regard to safety 1 3 Operating instructions Check the machine for operating safety before every start up Remove faults immediately Before starting work the operator must familiarize himself with all equipment operating and actuating elements as well as with their func tion It is too late to do this during operation Sturdy and slip proof shoes must be worn when working with the machine On...

Страница 8: ...d of the hopper With a creeping machine check the zero point position of the accelerator pedals When driving on a slope use the brake to slow down the machine in an emergency switch off the ma chine with the key Sweepmaster P900 R Do not let the engine run in enclosed spaces Risk of intoxication Pay attention to hot parts e g cool ing water exhaust manifold etc If there is a noticeable smell of ex...

Страница 9: ...e of the battery when working on the electrical system Never leave batteries discharged always recharge them as quickly as possible Only refill distilled water Never top up battery acid when the cells are in perfect condition To avoid leakage currents always keep the battery clean and dry and protect it from contamination such as metal dust Battery acid is highly corrosive keep away from children ...

Страница 10: ...leaning and maintenance work There is a risk of burns at hot surfaces Only use air and oil filters approved by the manufacturer see Technical data The use of other filters may compromise safety When transporting the machine turn off the engine Check the exhaust system at regular intervals ...

Страница 11: ...check the electri cal equipment of the machine De fects such as loose connections or damaged cables must be removed immediately Observe the operating manuals pro vided by the battery manufacturer Do not place metal objects or tools on batteries risk of short circuit Ensure that sufficient ventilation is provided in the charging area when charging the batteries risk of explosion Open the seat hood ...

Страница 12: ...s are affixed well legibly to the vehi cle Renew missing or illegible labels immediately Company logo Fig 1 1 front and rear Parking brake Fig 1 2 Folding apron Fig 1 3 Read and observe the operating manual Fig 1 4 Brake Fig 1 5 Sound power Slope Fig 1 6 Sweepmaster P900 R Sweepmaster B900 R ...

Страница 13: ...13 Safety information Fig 1 2 1 3 5 6 4 ...

Страница 14: ...tion Fig 2 2 Type plate Fig 2 3 Machine type Fig 2 4 High pressure cleaner Fig 2 5 Battery setting Fig 2 6 24V sticker Fig 2 7 Battery charging Fig 2 8 Sweepmaster P900 R Hydraulic oil Fig 2 9 Hot surface Fig 2 10 6 bar Fig 2 11 Sweepmaster P900 R Sweepmaster B900 R 24V 6 bar ...

Страница 15: ...15 Safety information Fig 2 1 10 3 4 2 5 6 7 1 9 2 3 4 5 8 11 11 11 ...

Страница 16: ...g fuel tanks and working on or in the vicinity of components that contain fuel Only fill fuel tanks when the engine is turned off Sweepmaster P900 R Do not use Sweepmaster P900 R at ambient temperatures above 40 C Do not start it at tempera tures 5 C 2 1 2 Filling fuel The fuel tank Fig 3 1 is located be neath the folding seat hood Only use clean fuel Only store fuel in approved and sealed contain...

Страница 17: ...ve optimum performance and a maximum service life batteries must be charged appropriately with commis sioning charge after filling Correct handling and functioning of bat tery chargers are described in detail in the instructions supplied with each charger Since the batteries and the charger must be compatible only use the batteries and the chargers specified by us We shall only grant a full war ra...

Страница 18: ...s Fig 5 6 V 175 Ah PzS 6 V 180 Ah GiV maintenance free Connect batteries to the wiring har ness according to the circuit diagram Connect the charging plug of the bat tery connecting cable to the charging cable and charge the batteries appro priately with commissioning charge After charging the batteries connect the charging plug to the connector plug The electrical connection is estab lished and S...

Страница 19: ...clean This sweeper operates dust free 3 1 1 Sweeping roller The sweeping roller is equipped with 6 rows of bristles arranged in a V shape The sweeping roller is 700 mm wide and measures 345 mm in diameter 3 1 2 Side brush The side brush is located at the front right of the machine standard version The operator lifts and lowers it with a hand lever The side brush must be slightly inclined to the si...

Страница 20: ...echanically from the steering wheel to the front wheel by a fork head 3 1 6 Wheels Sweepmaster B900 R Front wheel solid tyres Rear wheels solid tyres Sweepmaster P900 R Front wheel pneumatic tyres 4 00 4 Rear wheels pneumatic tyres 4 00 4 Special tyres solid tyres 3 wheels with rim 3 1 7 Brake The Sweepmaster is equipped with a service brake The service brake has been designed as a shoe brake and ...

Страница 21: ... Spilled battery acid must never be allowed to enter the sewer age system but must be neu tralised beforehand Observe applicable laws and local regulations Sweepmaster B900 R Piece Order no Block battery 6 V 175 Ah PzS 4 6458 Charger 24 V 35 A variable charging characteristic IUIola and IUIoU 230 V AC connection 1 4003 Block battery 6 V 180 Ah GiV maintenance free 4 7411 Charger 24 V 35 A variable...

Страница 22: ...LED Fig 7 1 and three green LEDs Fig 7 2 If all three green LEDs light up the bat teries are fully charged With increasing discharge the LEDs extinguish one af ter the other from right to left When the last green LED has extinguished the red LED starts flashing advance warn ing of imminent shut off After a period of time the red LED lights up perma nently and signals battery empty as the battery s...

Страница 23: ... pair of pointed pliers Squeeze together for assembly Insert the pin ensuring that the rated voltage can be read through the hous ing window Bushes and plugs always have the same rated voltage The following three prerequisites must be met for the whole system 1 Voltage coding must be identical for all plugs and bushes 2 Colour of the coded pin in the machine yellow 3 Colour of the coded pin in the...

Страница 24: ...24 Use ...

Страница 25: ...ctuator for folding apron 2 Lock for service brake parking brake 3 Pedal for service brake parking brake 4 Accelerator pedal reverse 5 Accelerator pedal forwards 6 Control panel 7 Seat adjustment Fig 8 Controls 1 2 3 4 5 6 7 ...

Страница 26: ...ine apply the ser vice brake and engage the lock 4 Accelerator pedal reverse The accelerator pedal is used to drive in reverse and continuously adjust the speed at the same time If the accelerator pedal is released it automatically returns to the zero position and the machine stops 5 Accelerator pedal forwards The accelerator pedal is used to drive forwards and continuously adjust the speed at the...

Страница 27: ...se 3 3 Control panel Sweepmaster P900 R 1 Suction fan Shaking system knob 2 Sweeping roller lever 3 Side brush lever 4 Ignition lock 5 Operating hours meter 6 Choke flap knob Fig 9 Control panel 1 4 5 6 3 2 ...

Страница 28: ...e filter clean ing result At Sweepmaster P900 R the combustion engine should be turned off 2 Sweeping roller lever It is used to lower and raise the sweeping roller as well as to switch the sweeping roller and the side brush on and off Lower the sweeping roller and switch on the sweeping roller and the side brush push the lever forwards Raise the sweeping roller and switch off the sweeping roller ...

Страница 29: ...e en gine is running the combustion engine must be restarted at Sweepmaster P900 R 5 Operating hours meter Is used to display the operating hours The meter only works when the driver is sitting on the driver s seat and the ignition is turned on 6 Choke flap knob It is used to actuate the choke flap cold start aid Knob pressed down Choke flap not actuated Knob pulled up Choke flap actuated for cold...

Страница 30: ...lever 3 Side brush lever 4 Key switch 5 Deep discharge indicator 6 Operating hours meter The levers pos 1 3 and the operating hours meter pos 6 are identical with the controls of Sweepmaster P900 R For this reason these levers and indicators are not described here Fig 10 Control panel 1 2 3 4 5 6 ...

Страница 31: ... is running turn the key switch off and then back on at Sweepmaster B900 R Sweepmaster B900 R must not be started at temperatures be low 0 C to protect the electric motors 6 Battery indicator instrument It is used to indicate the charging state of the batteries Green field Battery is charged the Sweep master is ready for operation Red field Flashes The Sweepmaster can be driven at 50 of its drivin...

Страница 32: ...pper Fold the bar Fig 11 3 upwards The dirt hoppers Fig 11 2 are lowered Reach into the recessed grip Fig 11 1 of one dirt hopper raise and pull it out slightly Use the handle to take hold of the dirt hopper for disposal and empty it Empty the second dirt hopper as described above Reinsert the dirt hopper Fig 11 2 and fold down the bar Fig 11 3 Clean the dirt hopper at regular intervals 1 2 1 3 ...

Страница 33: ...on for safety at work Never operate the Sweepmaster without effective protective devices Sweepmaster P900 R 3 6 1 Before starting the engine Open the seat hood and perform the following checks Check the engine oil level see page 49 Check the fuel quantity see page 16 Visually inspect the V belt see page 52 If necessary open the fuel valve be neath the fuel tank see page 52 Close the seat hood 3 6 ...

Страница 34: ... of the dirt hopper and empty the hopper if necessary 3 6 4 Stopping and turning off the engine Release the accelerator pedal which returns automatically to the zero posi tion and the machine slows down to standstill Sweepmaster P900 R can be braked by counteracting with the accelerator pedal or with the service brake Apply the parking brake Raise the main and side brush Turn off the engine Remove...

Страница 35: ...When switching on make sure that the accelerator pedal is in the neutral position 3 6 7 Sweeping Lower the sweeping roller Release the parking brake Slowly operate the accelerator pedal until the desired driving speed has been reached Operate the shaking system to clean the filter at regular intervals Check the contents of the dirt hopper and empty the hopper if necessary 3 6 8 Stopping and parkin...

Страница 36: ...e of battery permissible total weight kg 600 650 Driving performance and sweeping power Forward driving speed km h 6 0 6 0 Reverse driving speed km h 4 0 4 0 Sweeping speed recommended 4 km h km h 6 0 6 0 Sweeping width without with 1 side brush mm 700 970 700 970 with 2 side brushes mm 1240 1240 Theoretical sweeping power with 1 or 2 side brushes m2 h 5800 7450 5800 7450 without side brush m2 h 4...

Страница 37: ...approx 290 approx 290 Speed rpm approx 530 20 approx 530 20 Sweeping level mm 50 10 50 5 Number of bristle rows 6 V shape 6 V shape Standard bristles PA PES Ground clearance of the sealing strips in the brush compartment Sealing strips left right rear mm 1 1 4 1 1 4 Front sealing strip rests on the ground Sweepmaster P900 R Sweepmaster B900 R ...

Страница 38: ...pm 90 90 Standard bristles PA PES Dirt hopper Hopper volume Litre 2 x 30 2 x 30 Drive wheels Pneumatic tyres with inner tube Tyre size 4 00 4 6PR Tyre pressure bar 6 Solid rubber tyres Option 4 00 4 Wheel bandage Ø 250 60 Sweepmaster P900 R Sweepmaster B900 R ...

Страница 39: ... stroke 1 cyl Displacement ccm 203 Output at 3600 rpm KW HP 4 9 6 5 Operating speed with the sweeping roller side brushes and suction fan switched on rpm 2500 50 Fuel tank contents standard unleaded petrol Litre 4 Fuel consumption Litre h 1 Engine oil Filling volume Litre 15W 40 0 55 Sweepmaster P900 R Sweepmaster B900 R ...

Страница 40: ...lent oil Tank volume Litre 10 Travel drive bar 100 Electrical system Starter battery V Ah 12 45 Light coil power A 5 6 Electric drive Operating voltage DC V 24 Travel drive kW 0 6 Suction fan motor Sweeping kW 0 75 Overall power consumption kW 1 9 Sweepmaster P900 R Sweepmaster B900 R ...

Страница 41: ...y conditions of use according to DIN EN 60335 2 72 is dB A 84 95 The sound power level LWAd measured under the customary conditions of use according to 2000 14 EC is dB A 84 95 Vibrations Under the customary conditions of use the weighted effective value of the acceleration to which the body hand arm is subjected to ISO 5349 1 is m s 2 5 2 5 Under the customary conditions of use the weighted effec...

Страница 42: ... original spare parts are available there When cleaning and servicing the machine and when replac ing parts turn off the engines remove the ignition key and apply the service brake park ing brake Sweepmaster B900 R Disconnect the battery plug Please always state the device number specified on the type plate in all enquir ies and spare parts orders The type plate is located at the front right hand ...

Страница 43: ...the cover Fig 13 1 Fig 14 Removing the sweeping roller Loosen and remove the star knob Fig 14 2 Remove the sweeping roller holder Fig 14 1 Turn the lever Fig 14 3 5 upwards to unlock Remove the plate with the sealing strip Fig 14 4 Pull out the sweeping roller Assemble the sweeping roller in reverse order 5 2 2 Adjusting the sweeping level An adjustment device allows adaptation to the respective s...

Страница 44: ...round sweeping level The width of the sweeping level should be as follows Sweepmaster P900 R 50 mm Sweepmaster B900 R 50 mm The width of the sweeping level is ad justed at the star knob Fig 15 2 as follows Fig 15 Brush adjustment Open the seat hood Undo the lever Fig 15 1 Turn the star knob Fig 15 2 left wider sweeping level right narrower sweeping level Engage the lever Fig 15 1 With each complet...

Страница 45: ...ted holes in the sealing strips Ground clearance Sides approx 1 mm Rear approx 4 mm At Sweepmaster B900 R the adjust ment should be carried out with the bat tery pack installed The front sealing strip folding apron is not height adjustable it rests on the ground and is dragged along 5 2 4 Adjusting the folding apron Fig 17 Adjusting the folding apron Turn off the engine and remove the key Sweepmas...

Страница 46: ... range of the side brush arm is limited by move stop screws The side brush is driven by a V belt A sec ond side brush can be fitted for special applications Fig 18 Replacing the side brush Remove the side brush as follows Turn off the engine and remove the key Hold the machine with the parking brake Sweepmaster B900 R Disconnect the battery plug Side brush must be in the upright position Undo the ...

Страница 47: ...ve the hood Undo and remove the cylinder head bolts Fig 19 2 Fold up the frame with the electric motor Fig 19 3 Hook in the frame at the specified position Fig 19 4 Remove the plate filter Fig 19 5 Assembly is in reverse order Fig 19 Plate filter 1 Locking hook 2 Cylinder head bolts 3 Frame with agitating motor 4 Hook in opening locking hook 5 Plate filter 1 2 2 3 4 5 ...

Страница 48: ...of the plate filter Allow the plate filter Fig 20 1 to fall horizontally onto a smooth floor from a height of approx 1 m as shown in Fig 20 The dirty side of the plate filter must face the floor Fig 20 Basic cleaning of the plate filter 1 Plate filter ...

Страница 49: ...spond to the orig inal parts with regard to safety 5 3 2 Checking the engine oil level Check the oil level with the machine in a horizontal position as follows Open the seat hood Pull out dip stick Fig 21 1 and wipe it with a cloth Push the dip stick back in and then pull it out again The oil level must reach the upper mark A top up if necessary Push the dip stick back in Remove the sealing cap Fi...

Страница 50: ...nsert 1 Fastening elements 2 Cover 3 Filter insert Cleaning the filter insert A dirty filter insert leads to a drop in performance and heavy smoke development in the en gine Never let the engine run without a filter insert Undo the fastening elements Fig 23 1 and remove the cover Fig 23 2 Remove the filter insert Fig 23 3 and dry clean it replace if necessary Install the filter insert and install ...

Страница 51: ...he designation of the hydraulic oil used in your machine is stated on the adhesive label Fig 23 1 on the hy draulic tank Mixing different hydraulic oils is not permitted This may reduce the efficiency and reliability of your ma chine Hydraulic components could be damaged Always use the identical oil for topping up If all of the hydraulic oil is replaced the usual procedures must be noted e g flush...

Страница 52: ... Fig 24 1 Wipe it with a clean cloth Screw in the sealing cap with the dip stick up to the stop Unscrew the sealing cap with the dip stick and measure the hydraulic level The correct oil level is reached when the lower end of the dip stick is wetted with oil at least 5 mm Fig 25 Hydraulic oil 1 1 ...

Страница 53: ...or brushes 7 Belt pulley for hydraulic pump 8 Tensioning Coupling roller 9 Tensioning roller lever 10 Tension spring 11 Belt pulley for sweeping roller 12 V belt for the sweeping roller 13 Belt pulley 14 V belt for the side brush 15 Hexagon nut 16 Bolts 17 Tensioning roller lever 18 Cylinder head bolt 19 Lever for tensioning the hydraulic pump 20 Tensioning roller lever Fig 26 V belt drive 1 2 3 4...

Страница 54: ...h a square key Remove the V belt for the sweeping roller as described in Section Replacing the V belt for sweeping roller Undo and remove the bolts Fig 26 16 on the sheet metal cover Remove the sheet metal cover Press the side brush from the front towards the device the V belt Fig 26 14 is slackened Remove the V belt Fig 26 14 Assembly is in reverse order Replacing the V belt for the suction fan T...

Страница 55: ...d the machine with the parking brake Open the seat hood Undo the hexagon nuts Fig 26 15 and remove them along with the belt guide Fig 26 5 Slacken the V belt Fig 26 6 using the tensioning roller lever Fig 26 17 and remove it from the V belt pulley 3 Undo the tensioning roller Fig 26 2 slacken the V belt Fig 26 1 and then remove it Undo the cylinder head bolt Fig 26 18 Slacken the V belt Fig 26 4 u...

Страница 56: ...the knurled nuts Fig 27 1 and remove the hood Fig 27 2 F1 agitating motor 30 A F2 pre fuse 20 A ignition lock F3 engine cutoff operating hours meter 5 A F4 agitation control 5 A F5 Fleet Recorder option F7 Fleet Recorder option Relay K 3 engine cutoff Relay K 5 agitating motor Relay K 1 starter Fig 27 Electrical system 2 F1 F2 F3 F4 F5 K1 K3 K5 1 F7 ...

Страница 57: ...petrol o Checking the engine air filter for dirt and cleaning it if necessary tap do not use compressed air replacing the air filter insert if necessary o Checking the tyre pressure 6 bar o Checking the sweeping roller for wear and foreign bodies e g wire belt replacing the sweeping roller if necessary o Visually inspecting the V belt o Visually inspecting the condition of the machine o Performing...

Страница 58: ... F1 control voltage agitation 5 A F5 deep discharge indicator 5 A F6 display of the deep discharge indicator 5 A F7 spare F1 agitating motor 30 A F12 brush motor 60 A Before leaving the machine apply the parking brake and remove the key 5 4 2 Brake It is located in the rear wheels and is operated by pull cables On the right rear wheel there is an adjusting bolt where the brake can be adjusted if n...

Страница 59: ... Tensioning roller 2 V belt for the suction fan 20 Hz 3 V belt pulley 4 V belt for the brushes 130 Hz 5 V belt for the side brush 6 Belt pulley 7 V belt for the sweeping roller 8 Tensioning roller lever 9 Belt pulley 10 Tension spring 11 Hexagon nut 12 Hexagon socket bolt 13 Bolts Fig 29 V belt drive ...

Страница 60: ...emove the V belt for the sweeping roller as described in Section Replacing the V belt for sweeping roller Undo and remove the bolts Fig 29 13 on the sheet metal cover Remove the cover Press the side brush from the front to wards the device the V belt Fig 29 5 is slackened Remove the V belt Fig 29 5 Assembly is in reverse order Replacing the V belt for the suction fan Turn off the engine and remove...

Страница 61: ...vel topping up with distilled water if necessary only with fully charged battery o Checking the sweeping roller for wear and foreign bodies e g wire belt replacing the sweeping roller if necessary o Visually inspecting the V belt o Visually inspecting the condition of the machine o Performing a trial run and function test o ...

Страница 62: ...62 Maintenance and servicing ...

Страница 63: ...as the require ments according to 2014 30 EC and 2014 53 EC The following standard s and technical specifications was were referred to for the correct implementation of the safety and health requirements named in the EC Directive DIN EN 60335 2 72 DIN EN 61000 6 2 DIN EN 55012 Bad Oldesloe 23 01 2018 Ricardo Ruiz Porath Product line manager cleaning technology Name of the authorised person who com...

Страница 64: ...88 10 3243 4081 22 Advanced Technology for a Cleaner Better Environment Hako GmbH Head Office Hamburger Str 209 239 23843 Bad Oldesloe Germany Tel 49 4531 806 0 Fax 49 4531 806 338 ...

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