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39

Maintenance and Service

Hako-System Maintenance II

The following maintenance woks are to 
be performed by an authorised Hako 
Service workshop.

To be performed

Interval

every 250 hours of operation

Perform maintenance works according to Hako-System Maintenance I

o

Inspect steering rollers for tread damages and bearing slackness and replace if 
required

o

Check function of water pump and replace if required

o

Check drain hose of the soiled water tank and replace if required

o

Check deflector roller of the brush head and replace if required

o

Check suction hose for tight fitting and damages and replace if required

o

Check supporting wheel of the squeegee and replace if required

o

Test drive and function test

o

Содержание Scrubmaster B30

Страница 1: ...Instruction Manual Scrubmaster B30 B30 CL 7715...

Страница 2: ...as to be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of April 2014 H...

Страница 3: ...Upon arrival check machine for possi ble damages in transit Follow unpack ing instructions on shipping pallet Each unit has been tested and throughly in spected before shipment Any damage is the resp...

Страница 4: ...ating and indicator ele ments 23 3 2 1 Operating panel 23 3 2 2 Operating elements on the machine 31 4 Technical Data 33 5 Maintenance and Service 35 5 1 Hako system maintenance 35 5 2 Maintenance Doc...

Страница 5: ...ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed...

Страница 6: ...children with limited physical or mental capa bilities or persons without sufficient experience and ability You are advised to thoroughly study the safety instructions since precise knowledge only hel...

Страница 7: ...may only be driven on and the equipment used on those surfaces which have been approved by the contractor or person appoint ed by him When using the machine it is essen tial to pay attention to third...

Страница 8: ...ts stipulated by the manufacturer This is ensured by the use of original spare parts Before cleaning and servicing the machine or replacing parts switch off the motors and main switch Scrubmaster B30...

Страница 9: ...by Hako may be installed at the intend ed position Never lay any metallic objects or tools on batteries risk of short cir cuit Ensure sufficient ventilation in the charging area when charging the bat...

Страница 10: ...danger to health and environment specific knowledge is required Observe the legal directives and lo cal regulations for disposal of deter gents Used batteries labelled as recyclable contain reusable e...

Страница 11: ...ng safety and warning labels are attached to the machine where eas ily legible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Rating plate Fig 1 2a Explosive gases Fig 1...

Страница 12: ...ater draining hose Fig 2 3 A Read and observe the operating manual Fig 2 4 B Maximum permissible gradient 2 Fig 2 4 C Do not clean the machine with a pressure washer Fig 2 4 Only maintenance free batt...

Страница 13: ...harge 2 3 Before Putting into Operation Complete the following inspections be fore taking the machine into operation 1 Check the area around the machine for signs of leakage Hoses lines and tanks must...

Страница 14: ...ary work so that the machine is ready to operate If necessary disconnect the power plug of the charging device from the socket and place it in the holder If the power plug is not inserted prop erly in...

Страница 15: ...riving over thresholds Scrubmaster B30 CL 1 Switch the machine on using the key switch All the units are in Standby 2 Lower the squeegee using the squeegee lever The suction turbine is switched on 3 L...

Страница 16: ...he floor again and after that treat it with the squeegee lowered Important information pay attention to the correct dosage of the cleaning agent The correct dosage helps to re duce costs and protect t...

Страница 17: ...ako dealer Error Cause Remedy 1 2 5 2 Brush motor overload Let the brush motor cool down 1 2 6 1 Brush is blocked Remove foreign bodies 1 2 6 5 Brush semiconductor Allow the machine to cool down or in...

Страница 18: ...ne with the key switch 5 The machine must be protected and secured against being started up ac cidentally and uncontrolled move ments 2 7 After completing work 1 Drive to an appropriate maintenance ar...

Страница 19: ...the squeegee and brush head must be raised When the machine is to be transported on another vehicle or trailer it must be secured against rolling away Lash the machine down securely To do this it must...

Страница 20: ...owered by means of the brush pedal The floor is cleaned by the rotary brush and cleaning agent The brush can be removed for maintenance pur poses by pressing a button 3 1 2 Solution tank The solution...

Страница 21: ...the squeegee to the recov ery tank Fig 7 2 via a suction hose A hand held suction hose is available as an option to clean and vacuum up solu tion from inaccessible areas 3 1 5 Power flow traction driv...

Страница 22: ...on driving batteries refer to supplementary sheet 88 60 2556 3 1 7 Options Hand suction tool incl cleaning tools 7036 40 Dosing system 7056 02 Floating unit 7743 Scrubmaster B30 only Onboard dosing s...

Страница 23: ...e ments 3 2 1 Operating panel Scrubmaster B30 1 Indicator field for operating hour counter service indicator and charge status indicator 2 Charge mode indicator 3 Main switch 4 Bail system switch 5 Br...

Страница 24: ...ing or driving process is inter rupted In addition to the service indica tor wrench a four digit service code appears in the indicator field The dots in the service code flash Clear the fault or note...

Страница 25: ...are designed to work continuously i e at the end of the charge cycle the charger automatically enables charge retention to ensure that the battery is always perfectly charged To get the most from you...

Страница 26: ...tor 3 Main switch 4 Bail system switch 5 Direction switch 6 Driving speed control 7 Symbol for silence kit 8 Symbol for tool connection option 9 Silence kit on off button 10 Tool connection on off but...

Страница 27: ...rocess is inter rupted In addition to the service indica tor wrench a four digit service code appears in the indicator field The dots of the service code flash and an acous tic beep is issued Clear th...

Страница 28: ...charger manual Hako chargers are designed to work continuously i e at the end of the charge cycle the charger automatically enables charge retention to ensure that the battery is always perfectly char...

Страница 29: ...ly adjustable knob to set the ma chine speed Symbol for silence kit Fig 10 7 The LED lights up when the silence kit function is switched on Symbol for tool connection option Fig 10 8 The LED lights up...

Страница 30: ...setting can be altered however with the solution dosage button Brush ejection button Fig 10 13 The brush can be removed for mainte nance purposes by pressing a button Eject brush Raise the brush head...

Страница 31: ...n tank filling neck 2 Squeegee lift lever 3 Solution filter 4 Solution draining hose 5 Power supply line to charger 6 Brush head lift foot pedal 7 Waste water draining hose 8 Hand valve for water dosa...

Страница 32: ...Fig 11 4 The solution tank draining hose is used to drain the solution Power supply line Fig 11 5 The power supply line feeds power to the charger Following completion of the charging process insert t...

Страница 33: ...cal 17 20 m h 1720 Nominal voltage V 24 Power consumption traction drive Scrubmaster B30 CL CLH only W 180 Power consumption aspirating engine W 410 Power consumption brush motor W 720 No of brushes P...

Страница 34: ...64 61 Measurement inaccuracy KpA dB A 2 2 Vibration The weighted effective value of acceleration measured in accordance with DIN EN ISO 5349 1 to which the upper parts of the body hand arm are expose...

Страница 35: ...r vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed Parts to be...

Страница 36: ...operating hours Hako System Maintenance I 625 operating hours Workshop stamp carried out on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop stamp carried...

Страница 37: ...d clean if required o Empty soiled water tank clean soiled water tank and suction filter o Clean tank lid sealing of the soiled water tank o Check brush head sealing strips and replace if required o C...

Страница 38: ...battery charger o Check tank lid sealing of the soiled water tank and replace if required o Check function of bailsystem and operating panel o Check drain hose of the soiled water tank and replace if...

Страница 39: ...ce I o Inspect steering rollers for tread damages and bearing slackness and replace if required o Check function of water pump and replace if required o Check drain hose of the soiled water tank and r...

Страница 40: ...function of suction turbine and replace if required replace at the latest after 1000 operating hours o Check brake of the travel drive motor Scrubmaster B30 CL only o Clean travel drive motor Scrubma...

Страница 41: ...ield w charge status indi cator 2 Charge mode indicator 3 On board charger 4 Charger power plug 5 Power plug receptacle and vehicle immobilizer 6 Battery terminals 7 Batteries 8 Waste water tank 9 Cir...

Страница 42: ...cally The charge mode indicator Fig 12 2 shows the progress Pay attention to the information in the operating manu als supplied with the charger and the battery You cannot turn on the ma chine while c...

Страница 43: ...Servicing the driving batteries Never keep discharged batteries but re charge them immediately For information on servicing driving bat teries refer to operating manual 88 60 2556 5 4 5 Replacing the...

Страница 44: ...44 Maintenance and Service 5 5 Solution tank 1 Solution tank 2 Marking 3 Fill level hose 4 Solution filter 5 Tank cap Fig 13 Scrubmaster B30 5 3 1 2 4...

Страница 45: ...he fill level hose Fig 13 3 is above a drain in the floor Remove the fill level hose from the holder and remove the cover 5 5 3 Cleaning the fresh water filter Check the solution filter Fig 13 4 weekl...

Страница 46: ...46 Maintenance and Service 5 6 Soiled Water tank 1 Soiled Water Tank 2 Drain hose 3 Suction filter 4 Tank lid 5 Drain valve sealing 6 Tank lid sealing Fig 14 Scrubmaster B30 1 1 4 3 5 2 6...

Страница 47: ...en tank lid Fig 14 4 of the soiled water tank 3 Take drain hose Fig 14 2 from holder and empty soiled water tank completely 4 Remove remaining dirt by rinsing with clear water 5 Rinse drain hose as we...

Страница 48: ...48 Maintenance and Service 5 7 Brush head 1 Brush 2 Brush head 3 Brush head lift lever 4 Brush ejection button 5 Deflector roller 6 Sealing strip Fig 15 Scrubmaster B30 3 2 5 6 1 4...

Страница 49: ...ash alternately The machine is not ready to operate Switch the machine off using the main switch Attach brush Switch the machine on again using the main switch Position the brush cen tered under the r...

Страница 50: ...en the two star shaped knobs Fig 16 2 and remove the squeegee 5 8 2 Changing the sealing strips Check the inner and outer sealing strips on the squeegee Fig 16 1 weekly for signs of wear The sealing...

Страница 51: ...e adjusting bolt until the ends of the sealing strips just make contact with the floor Fig A Turn the adjusting bolt clockwise Distance between sealing strip and floor is decreased in the middle Fig B...

Страница 52: ...must be adjusted by changing the number of washers on the holder In the case of very smooth floors e g varnished floors linoleum etc Number of washers 2 This corre sponds to a distance of approx 2 mm...

Страница 53: ...uirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical spec...

Страница 54: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2996 3100 05...

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