Hafco Metalmaster BS-321AS, Инструкция по эксплуатации

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TABLE OF CONTENTS
1
ACCIDENT PREVENTION AND SAFETY REGULATION .................................................................. 1
1.1 Advice for the operator......................................................................................................................... 1
1.2 The electrical equipment according to European Standard" CENELEC EN 60204-1"........................ 1
1.3 Warning labels ..................................................................................................................................... 1
1.4 Emergencies according to European Standard “CENELEC EN 60204-1” .......................................... 1
2 MACHINE TRANSPORTATION AND INSTALLATION....................................................................... 2
2.1 Machine dimensions ............................................................................................................................ 2
2.2 Transporting the machine .................................................................................................................... 2
2.3 Minimum requirements for housing the machine................................................................................. 2
2.4 Installing the rear coolant return tray ................................................................................................... 2
2.5 Install the outlet tray, length stop device and mobile coolant trays. .................................................... 3
2.6 Securing to foundation ......................................................................................................................... 3
2.7 Leveling the machine ........................................................................................................................... 3
2.8 Deactivation of machine....................................................................................................................... 3
3 DESCRIPTION OF MACHINE PARTS................................................................................................ 4
3.1 Control panel........................................................................................................................................ 4
3.2 The saw bow ........................................................................................................................................ 4
3.3 The vise system ................................................................................................................................... 4
3.4 The base .............................................................................................................................................. 4
3.5 Chip tray............................................................................................................................................... 4
3.6 Blade broken micro switch ................................................................................................................... 4
3.7 Chip brush............................................................................................................................................ 5
3.8 Open Blade Cover Safety Device ........................................................................................................ 5
3.9 Speed change dial ............................................................................................................................... 5
3.10 Blade angle scale................................................................................................................................. 5
3.11 Attached coolant device....................................................................................................................... 5
4 SET UP AND PRE-OPERATIONS ...................................................................................................... 5
4.1 Adjusting the tungsten carbide guides ................................................................................................. 5
4.2 Thrust Roller Adjustment ..................................................................................................................... 6
4.3 Adjusting the cutting precision ............................................................................................................. 6
4.4 Blade tracking adjustment.................................................................................................................... 6
4.5 Placing the saw blade onto the drive wheel and flywheel.................................................................... 6
4.6 Hydraulic vise pressure (optional)........................................................................................................ 7
5 OPERATION PREPARATIONS........................................................................................................... 7
5.1 Setting the saw blade height................................................................................................................ 7
5.2 Positioning the vise .............................................................................................................................. 7
5.3 Angle cutting ........................................................................................................................................ 7
5.4 Using the vise....................................................................................................................................... 8
5.5 Adjusting the blade speed.................................................................................................................... 8
5.6 Changing the transmission belt............................................................................................................ 8
5.7 Changing the blade .............................................................................................................................. 8
5.8 Laser guide device (optional)............................................................................................................... 9
5.9 Install the vertical press on the vise jaws for bundle cutting (optional)................................................ 9
6 OPERATION CYCLE ........................................................................................................................... 9
6.1 Operation cycle .................................................................................................................................... 9
6.2 Stopping or emergency stopping ....................................................................................................... 10
7 ROUTINE AND SPECIAL MAINTENANCE....................................................................................... 10
7.1 Daily maintenance.............................................................................................................................. 10
7.2 Weekly maintenance.......................................................................................................................... 10
7.3 Monthly maintenance ......................................................................................................................... 10
7.4 Six-monthly maintenance................................................................................................................... 10
7.5 Oils for lubricating coolant.................................................................................................................. 10
7.6 Oil disposal......................................................................................................................................... 10
7.7 Special maintenance.......................................................................................................................... 10
7.8 Changing gear oil ............................................................................................................................... 10
8 TECHNICAL CHARACTERISTICS.................................................................................................... 11
8.1 Table of cutting capacity and technical details .................................................................................. 11
8.2 NOISE TESTS ................................................................................................................................... 11
9 CONTROL CIRCUIT DIAGRAM ........................................................................................................ 12
10 PART LIST & EXPLOSION DRAWINGS........................................................................................... 13
5 Instruction Manual for BS-321AS (B034A) 31/03/2016