HADEF 9/12-VA Скачать руководство пользователя страница 14

 

 

 

 

14 

  

5.52.194VA.00.01.03

 

 

 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 
Without lubrication, manufacturer's warranty and/or liability will be void. 

 

13.2 Load 

hook 

ƒ

  Check bearings and pulleys yearly 

ƒ

  Clean and lubricate the bearings of hooks and pulleys with grease 

ƒ

  Slight bearings are maintenance free 

ƒ

  When bearings resp. slight bearings are worn of, change the complete pulley 

 

13.3 Gear 

Regular checks of lubrication are necessary. The teeth must be cleaned and re-lubricated after approx. 3 
years. We recommend to use a lubricant of class EP2 or similar products. In case of severe conditions of 
use (e.g. dust, regular lifting of the nominal load,etc.), please shorten maintenance intervals. 

 

 

 

 

13.4 

Gear spring pressure brake 

During the check, brake lining wear is verified. The brake linings must be replaced when the wear limit is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

   

CAUTION!

 

The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this 
increases wear. 

 

13.5 Overload 

protection 

   

DANGER!

 

The factory setting of the overload protection/slipping clutch is secured by sealing. In case of any changes 
will void the warranty. Should maintenance be necessary, please contact a service company authorized by 
the manufacturer. 

 

 

13.6 

Lubricant - Selection 

FUCHS SHELL  ESSO  MOBIL TOTAL  CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- -- -- -- --  -- 

Wolfracoat 

99113 

Chain lubricant OKS 451 

 

 

 

Use 

 

Recommendation 

 

Interval 

Load chain 

 

oil  for example: FUCHS RENOLIN PG 220 
or special chain lubricant 
Use

 NO

 grease! 

0,2 l 

3 month 

Use 

 

Recommendation 

 

Interval 

Load hook  
bearing 

 

FUCHS 
RENOLIN PG220 

Acc. to demand 

12  month 

Содержание 9/12-VA

Страница 1: ...5 52 194VA 00 01 03 Rev 03 HADEF Spur Gear Hoist Type 9 12 VA Installation Operating and Maintenance Instructions ...

Страница 2: ...m Subject to changes Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Transport 6 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 7 4 3 Functions 7 4 4 Import...

Страница 3: ... certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to a...

Страница 4: ... or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any i...

Страница 5: ... used Non compliance will result in any warranty claims on HADEF becoming void Liability and warranty will become void if unauthorized modifications of the units are made The appropriate use of the hoists is vertical lifting and lowering of unguided loads In combination with trolleys loads can also be moved horizontally DANGER It is not allowed pulling loose of stuck loads dragging of loads and in...

Страница 6: ... Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump against something with load or hook Illustration 1 Motor drive is prohibited The devices are not suitable for continuous operation In order to avoid too high temperatures of the brake discs that are not...

Страница 7: ...an area at risk from explosion 4 2 Design Ratchet lever hoists are manual hoists with suspension hook for stationary use They can also be combined with monorail trolleys Operation by hand through hand chain Illustration 2 4 3 Functions The load is lifted or lowered by pulling one of the chain falls of the endless hand chain of the hoist A load pressure brake prevents automatic lowering of the load...

Страница 8: ...dd m lift kg 0 86 1 4 2 8 4 4 6 Installation The assembly and installation depends on the local environment The hoist must be suspended in a way that it can position itself freely 6 1 Trolley For assembly on a beam a travel limit must be placed at either end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position ...

Страница 9: ... Inspections as above Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven trolleys of hoisting unit must be tested by a qualified person before putting into operation for the first time Hoists of 1000 kg capacity and up or with more than one motor driven hoist movement i e lifting and trolley movement m...

Страница 10: ...ding Trolley drive The open lying teeth of the trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and lowering functions initially without a load Then check the brake function under load The load must be securely held Trolleys Carefully move the trolley t...

Страница 11: ...t yearly by a qualified person or licensed qualified person regarding its functional safety 12 1 1 Components to be checked The following must be checked Dimensions of load chain load hooks pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out at commissioning daily chec...

Страница 12: ...8 21 2 5 0 5 0 5 4 5 7 6 4 Table 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7 1 7 2 8 1 8 2 9 0 9 0 11 9 14 4 WARNING When the dimensions listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load...

Страница 13: ...ps Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear It is not sufficient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area f...

Страница 14: ...st be replaced when the wear limit is already reached at one position of the lining as this can be the case when wear of the linings is irregular CAUTION The brake linings must be free from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 13 5 Overload protection DANGER The factory setting of the overload protection slipping clutch is secured by sealing In ca...

Страница 15: ... replace defective parts by original spare parts Pawl does not engage properly Check the pawl and replace it if necessary Pawl spring is missing Do maintenance and replace defective parts by original spare parts It is difficult to lift the load Overload reduce the load to nominal load Dirty chains gear or chain wheels Do maintenance lubricate chains gear and chain wheels Defect of chain gear or ch...

Страница 16: ... decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 16 2 Final decommissioning disposal Measures are as above Af...

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