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5.52.157.00.01.05 

 

 

11 

 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

8.2 

Load chain 

  Before commissioning the load chain must be aligned and oiled. 

  For the first commissioning of motorized hoists, chain oil is supplied with the delivery. 

  Move safety note and fixing wire away from the chain. 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

 

NOTICE!

 

Continuous, thorough lubrication will increase the life of the chain considerably. 

 

 

Safety check 

 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

 

  The chains are correctly placed, oiled and in good condition. 

 

 

10 

Maintenance 

 

 

10.1 

General 

All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; 
they must be effected with utmost care. 

  Only “qualified persons” may do this work. 

  Servicing and maintenance work must only be done when the hoist is not loaded. 

  Records must be kept of all test results and measures taken. 

 

10.2 

Monitoring 

The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift 
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special 
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly  

 

 

10.3 

Replacing the load chain 

   

CAUTION!

 

If there is any visible damage and when the conditions for replacement are reached (i.e. one or several dimensions in 
the table have been reached, there is corrosion or elongation), the chain must be replaced.  

When replacing the chain, also check the chain wheels. 

Procedure: 

  Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not 

twisted. 

  Remove chain from its fastening at the end and attach a chain link which is open at the side. 

  A chain link which is open at the side, can 

easily be produced by grinding out a small 
piece. The opening must have the same 
thickness as the chain link. 

 

Illustration 8 

 

Содержание 50/07

Страница 1: ...5 52 157 00 01 05 Rev 05 HADEF Ratchet Lever Hoist Type 50 07 Installation Operating and Maintenance Instructions...

Страница 2: ...s Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety me...

Страница 3: ...urance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation o...

Страница 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Страница 5: ...ven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty cla...

Страница 6: ...ack into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage an...

Страница 7: ...ified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop...

Страница 8: ...gular use of the equipment 4 4 Important components Gearbox Gear box parts are made of high quality material Load pressure brake Holds the load in any position Housing Made of steel plate Load chain A...

Страница 9: ...uipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel 7 1 Devices from 750 kg up to 6000 kg Before...

Страница 10: ...k there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the brake by setting down the load OR Turn the switching pin to position Lowering and rel...

Страница 11: ...ly placed oiled and in good condition 10 Maintenance 10 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmo...

Страница 12: ...ons X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratc...

Страница 13: ...to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration...

Страница 14: ...not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly t...

Страница 15: ...ree from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 12 6 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex...

Страница 16: ...l spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position The brake remains closed stuck the hoist was unloaded without lowering...

Страница 17: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulation...

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