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20 

 

 

5.52.180.00.01.09 

 

13.2.2 

Inspection intervals 

 

at 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

and 

maintenance 

every 

3 months 

Inspection 

and 

maintenance 

every 

12 months 

Inspection 

and 

maintenance 

every 

36/60 months 

Inspection of the equipment by 
a qualified person 

(periodic inspection) 

 

 

 

 

 

screw connections 

 

 

 

 

brake function - brake discs 

 

 

 

 

overload protection as slipping clutch 

(if relevant) 

 

 

 

 

overload protection by current cut-off (electric hoist) (if relevant) 

 

 

 

 

overload protection by air relieve valve 

(pneumatic hoist) (if relevant) 

 

 

 

 

load chain, clean and oil 

X*) 

 

 

load chain, elongation and wear 

 

 

 

 

 

load hook, cracks and deformation 

 

 

 

 

 

Bearings of chain pulleys, 

check and lubricate 

 

 

 

 

 

Hoist gear, oil change 

 

 

 

 

 

X*) 

Trolley wheels, wear 

 

 

 

 

 

Trolley wheels, lubricate toothed wheels 

X*) 

 

X*) 

X*) 

 

 

*) see chapter "maintenance" 

 

 

 

 

 

 

 

 

 

   

WARNING!

 

If one or several of the dimensions fall below or exceed the dimensions in the table, or if cracks or corrosion 
are found, the parts must be replaced with original spare parts. 

 

13.3 

Checking the load chain 

   

CAUTION!

 

The load chain must be tested over its entire length! 

The measure  of the load chain must be carried out especially in the areas which are subject to the highest 
wear.  Through  the  lifting  movement,  these  are  the  contact  points  of  the  chain  with  sprocket  wheel  and 
deflection pulleys. 

 

acc. DIN 685-part 5 

 

L11 = pitch increase over 11 chain links 

 

L1   = pitch increase over 1 chain link 

 

 

Illustration 17   

 

dm= detected link diameter (d1+d2)/2 

 

 

Illustration 18   

 

 

Chain dimensions 

Dimension 

 

mm

 

Chain dimension

 

5x15

 

7x21

 

9x27

 

11,3x31

 

16x45

 

23,5x66 

L11

 

171,4

 

238,8

 

300,8

 

348,1

 

505,6

 

743,0 

L1

 

16,0

 

22,4

 

28,1

 

32,7

 

47,4

 

69,5 

dm

 

4,6

 

6,5

 

8,2

 

10,2

 

14,4

 

21,2 

 

 

   

WARNING!

 

When  the  dimensions  listed  in  the  table  are  reached  due  to  wear  or  deformation,  the  chain  must  be 
replaced! 

 

 

Содержание 29/06ES

Страница 1: ...with monorail electric trolley EES Synchro NOTICE The installation or mounting instructions for incomplete machines you ll find in chapter Installation o by Heinrich de Fries GmbH Heinrich de Fries Gm...

Страница 2: ...port and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important components 8 5 Technical data 1...

Страница 3: ...ident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery...

Страница 4: ...ghest degree of safety Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if supplied with control the control line hose that leads to the hoist Furth...

Страница 5: ...wear long hair hanging down open Do not wear rings or other jewelry Do not wear clothes that are too big wide Do not reach into ropes chains drive parts or other moving parts with your hands 2 4 Appr...

Страница 6: ...sed for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into...

Страница 7: ...ons 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipme...

Страница 8: ...initely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing...

Страница 9: ...to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation di...

Страница 10: ...m suspension height kg 180 310 640 785 985 Weight at 3 m track height approx kg 120 128 205 255 255 3 phase current motor 400V 50Hz IP55 F max 1000 m above sea level Order related Special data refer t...

Страница 11: ...safety nut 5 distance tube 6 washers 7 threaded rod 8 hexagon nut 9 hexagon nut 6 2 2 Installation on the beam Pre install the side plates 1 with load bars 2 washers 6 distance tubes 5 hexagon nuts 3...

Страница 12: ...or another chain link must be added to the holding chain 4 Re check the fastening screws Check whether the load chain of the device can enter the chain container freely by carrying out a functional te...

Страница 13: ...still turn the button clockwise free functions Illustration 9 NOTICE Lockable Emergency Stop buttons must first be opened with the key before unlocking CAUTION Run in of chain into the chain containe...

Страница 14: ...the unit be used in Germany Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the in...

Страница 15: ...one acc to VDE0100 For total motor output add all motor output data The technical data of the motors are found in chapter Technical Data resp on the motor name plates Motor output up to kW Fuse Slow b...

Страница 16: ...ains are correctly placed oiled and in good condition 11 Functional test 11 1 Checks before the initial start up Lifting gear Load chains must not be twisted Lubricate the load chain with gear oil or...

Страница 17: ...the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted...

Страница 18: ...d in reverse order to the assembly 12 4 3 Adjusting the air gap View X on the brake 1 Loosen the locking screws 6 by half a turn 2 Turn the cap screws 8 into the magnetic body 9 anti clockwise 3 By tu...

Страница 19: ...motor driven units The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the theoretical working tim...

Страница 20: ...heels X X X see chapter maintenance WARNING If one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with ori...

Страница 21: ...le carry out maintenance and oil change see chapter maintenance 14 Service 14 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the...

Страница 22: ...r maintenance intervals in case of difficult operating conditions e g increased dust or dirt or constant operation of the device with full load lubricant synthetic viscosity VG 220 A oil insertion or...

Страница 23: ...in lubricant OKS 451 14 8 Lubricant for food industry selection as option FUCHS SHELL MOBIL CASTROL KL BER Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Kl bersynth UH1 6 220 Dr...

Страница 24: ...or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driv...

Страница 25: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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