background image

 

 

 

 

12 

 

 

5.52.170A.00.01.03 

 

11 

Maintenance 

 

 

11.1 

General 

All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; 
they must be effected with utmost care. 

  Only “qualified persons” may do this work. 

  Servicing and maintenance work must only be done when the hoist is not loaded. 

  Records must be kept of all test results and measures taken. 

 

11.2 

Monitoring 

The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift 
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special 
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly  

 

 

11.3 

Replacing the load chain 

   

CAUTION!

 

If there is any visible damage and when the conditions for replacement are reached (i.e. one or several 
dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced.  

When replacing the chain, also check the chain wheels. 

Procedure: 

  Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not 

twisted. 

  Remove chain from its fastening at the end and attach a chain link which is open at the side. 

  A chain link which is open at the side, can 

easily be produced by grinding out a small 
piece. The opening must have the same 
thickness as the chain link. 

 

Illustration 6 

 

  Hang a new original chain (same size and oiled) in the side opened chain link and insert it. 

  Make sure the chain is not installed twisted. 

  Make sure the chain links are aligned in one direction. 

  Assemble the chain to the end fastening. 

 

12 

Inspection 

 

 

12.1 

Periodic checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

12.1.1 

Components to be checked 

The following must be checked: 

  Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. 

 

The dimensions must be compared to the dimensions in the tables. 

  A visual inspection for deformations, cracks and corrosion must be carried out. 

 

   

CAUTION!

 

When the wear limit is reached, the part must be exchanged by a new, original part. 

 

 

 

Содержание 26/12 HH

Страница 1: ...5 52 170A 00 01 03 Rev 03 HADEF Spur Gear Chain Hoist Type 26 12 with monorail hand geared trolley HH Installation Operating and Maintenance Instructions ...

Страница 2: ...anges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 7 4 3 Functions 7 4 4 Important components ...

Страница 3: ...pany works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims req...

Страница 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any in...

Страница 5: ...original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The appropriate use of the hoists is vertical lifting and lowering of unguided loads In combination with trolleys loads can also be moved horizontally DANGER It is not allowed pulling loose of stuck...

Страница 6: ...ock or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump against something with load or hook Illustration 1 Motor drive is prohibited The devices ar...

Страница 7: ...tinuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not under water DANGER It is not permitted to use the unit in an area at risk from explosion 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys c...

Страница 8: ...idth from to mm 165 310 161 310 Lifting path when reeling off 30 m of hand chain mm 130 65 43 33 26 Hand chain pull for lifting N 290 310 330 350 370 Travel path when reeling off 30 m of hand chain m 5 3 3 9 1 3 2 2 Hand chain pull for travel N 70 140 170 170 170 weight at 3 m track height approx kg 130 190 365 480 590 weight per add m lift kg 6 9 6 13 4 17 2 21 6 Installation 6 1 Adjusting the ga...

Страница 9: ...load bolts with set collars 1 and safety screws 3 In order to adjust the beam flange width dismantle the safety screws 3 at one trolley side After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be moved To do this loosen the safety screws at the stern tube bea...

Страница 10: ...ers the lowering operation must be carried out without load at certain intervals until both chain container are empty For motorized devices with operating limit switches lowering Lower until the operating limit switch is released Non observance can lead to device damages WARNING The hoist must always hang centrally under the beam or under its suspension point Monorail push travel trolleys are move...

Страница 11: ...authorities ZÜS 8 2 Load chain Before commissioning the load chain must be aligned and oiled For the first commissioning of motorized hoists chain oil is supplied with the delivery Move safety note and fixing wire away from the chain CAUTION Do not use grease for lubrication of load chain Without lubrication manufacturer s warranty and or liability will be void NOTICE Continuous thorough lubricati...

Страница 12: ...y insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 6 Hang a new original chain same si...

Страница 13: ...in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 12 2 Checking the load chain CAUTION The load chain must be tested over its entire length The measure of the load chain must be carried out especially in the areas which are subject to the highest wear Through the lifting movement these are the contact points of the chain with sprocket wheel and d...

Страница 14: ... Please fill in the measured values before putting into operation Capacity kg X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of by 5 due to wear the hook must be replaced 12 4 Check of the pawl A Vmin kg mm mm 5000 50000 35 33 25 12 5 Check of the brake system Ratchet wheel A and brake lini...

Страница 15: ...the chain If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubrication of load chain Without lubrication manufacturer s warranty and or liability will be void 13 2 Pulleys 13 3 Load hook Check bearings and pulleys yearly Clean and lubr...

Страница 16: ...LL ESSO MOBIL TOTAL CASTROL KLÜBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Klüberoil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KLÜBER Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook ...

Страница 17: ...cks chain is twisted Place hooks and chains in correct position Brake remains closed stuck The load hook was pulled against the housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace rusty parts and effect periodic inspection Load slips down partially during...

Отзывы: