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17

SECTION 2

INSTALLATION

2.1

Instrument Environmental Considerations

The instrument enclosure has been tested to IEC 529 IP 62 standards and is
designed for general-duty, indoor installation. Ambient temperatures may fall
within the range of 5° to 40 °C (18° to 104 °F) but they should be nearly constant.
Do not mount the instrument in direct sunlight; shield from dripping water.

2.2

Unpacking the Instrument

Remove the Hardness Monitor from its shipping carton and inspect it for any
damage that may have occurred during shipment. Verify that the Installation Kit,
Cat. No. 55164-00, and Maintenance Kit, Cat. No. 55165-00, are included in
addition to reagents.

If damage is evident or the shipment is incomplete, please contact the Customer
Service Department, Hach Company, Loveland, Colorado for instructions. The
toll-free number is 800-227-4224. Contents of the Installation and Maintenance
kits are listed in Replacement Parts.

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Содержание SP-510

Страница 1: ...Cat No 54100 18 SP 510 HARDNESS MONITOR INSTRUMENT MANUAL...

Страница 2: ...CAT NO 54100 18 SP 510 HARDNESS MONITOR INSTRUMENT MANUAL Hach Company 1999 All rights reserved Printed in the U S A dd dp 7 99 1ed Rev 1 10 99...

Страница 3: ...2 TRADEMARKS OF HACH COMPANY...

Страница 4: ...l Air Purge 23 2 7 Sample Conditioning 23 2 7 1 Assembling the Sample Conditioning Kit 23 2 7 2 Using the Sample Conditioning Kit 24 2 8 Electrical Connections 26 2 8 1 Power Connections 26 2 8 2 Wiri...

Страница 5: ...Pump Tubes 43 5 1 3 Tubing Replacement 44 5 2 Unscheduled Maintenance 46 5 2 1 Changing Instrument Alarm Point 46 5 2 2 Fuse Replacement 46 5 2 3 Cleaning the Instrument Enclosure 47 5 2 4 Replacing t...

Страница 6: ...ge Immunity Criteria B IEC 1000 4 3 1995 EN 61000 4 3 1996 Radiated RF Electro Magnetic Field Immunity Criteria A IEC 1000 4 4 1995 EN 61000 4 5 1995 Electrical Fast Transients Burst Criteria B IEC 10...

Страница 7: ...party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to P...

Страница 8: ...tions on page 21 Section 2 6 Optional Air Purge on page 23 Section 2 8 Electrical Connections on page 26 Section 2 8 1 Power Connections on page 26 Section 2 8 2 Wiring the Instrument on page 28 Secti...

Страница 9: ...8 SAFETY PRECAUTIONS continued Section 5 1 Scheduled Maintenance on page 43 Section 5 2 Unscheduled Maintenance on page 46 Section 5 2 2 Fuse Replacement on page 46...

Страница 10: ...red Buffer and indicator for the desired trip point Reagent Bottle Volume 500 mL Reagent Shelf Life 1 year Reagent Consumption Rate 500 mL of each reagent every two months Sampling Rate New sample eve...

Страница 11: ...n page 28 Installation Category II Electrical Connection Two 3 wire barrier terminal blocks Wire range 12 18 AWG Holes for two 1 2 conduit fittings are provided Hard Water Alarm Relay SPDT relay actua...

Страница 12: ...with gasketed door Mounting Wall mounted Shipping Weight 11 3 kg 25 lbs HYDRAULIC SAMPLING SPECIFICATIONS Sample Flow Rate to Sample Conditioning 50 to 500 mL minute flow rate required Inlet Pressure...

Страница 13: ...12...

Страница 14: ...rm at 1 2 5 10 20 50 or 100 mg L hardness measured as CaCO3 When the preselected alarm point is exceeded the alarm relay responds closing the normally open contacts and opening the normally closed con...

Страница 15: ...sample hardness and any further increasing levels of hardness have no effect on solution color A linear peristaltic pump valve controls the flow of incoming sample and injects metered volumes of the...

Страница 16: ...s pessoas ou estragos no equipamento se n o forem observadas precau es de suranca A Hach Company recomenda vivamente que o equipmento seja instalado por pessoal qualificado e que todas as pessoas afe...

Страница 17: ...16...

Страница 18: ...m dripping water 2 2 Unpacking the Instrument Remove the Hardness Monitor from its shipping carton and inspect it for any damage that may have occurred during shipment Verify that the Installation Kit...

Страница 19: ...dimensions and other installation information Use inch screws for mounting Mount the instrument as close to the sampling point as practical to ensure complete purging of the sample line each cycle Lea...

Страница 20: ...SECTION 2 continued 19 Figure 3 SP 510 Instrument Dimensions 2 of 3...

Страница 21: ...20 SECTION 2 continued Figure 4 SP 510 Instrument Dimensions 3 of 3...

Страница 22: ...ser capaz de eliminar el l quido de las muestras en caso de derrame PERIGO O dreno do envolt rio de polegada deve ter pelo menos 3 p s de tubula o instalados para garantir que o analisador permane a i...

Страница 23: ...ample is drawn from a location too close to points of chemical additions to the process stream inadequate mixing or an incomplete reaction can result in erratic readings from the instrument Install sa...

Страница 24: ...ent Note Installing the drain tee more than 2 feet above the instrument can result in excessive pressure which may cause leaks Mount the centerline of the bypass drain tee two feet above the instrumen...

Страница 25: ...p Conduit Hanger 1 inch 4 47349 00 2 Coupling 1 inch SCH 40 PVC pipe 1 54175 00 3 Coupling 1 2 inch FPT x 1 2 FPT PVC 1 54176 00 4 Fitting Reduce Bushing PVC Hex 2 23002 00 5 Fitting Stem Adapter 1 2...

Страница 26: ...SECTION 2 continued 25 Figure 7 Sample Conditioning Kit...

Страница 27: ...f relay connections are not made through the middle hole an oil tight seal must be installed in place of the plugs to maintain the IEC 529 IP62 rating See REPLACEMENT PARTS Figure 8 Location of Air Pu...

Страница 28: ...of removing power from the product The instrument is supplied with a power on off switch which is located inside the instrument enclosure To remove relay power from the instrument an external custome...

Страница 29: ...for Alternate Voltage Operation Note The voltage selector switch must be set properly for the line voltage to be used Improper setting can result in serious damage to the instrument when power is app...

Страница 30: ...larm relay contacts are connected to the terminal strip in the customer wiring compartment providing both normally open and normally closed terminations Terminals are unpowered and rated for 5 A at 10...

Страница 31: ...30 SECTION 2 continued Figure 12 Proper Wire Preparation and Insertion Figure 13 Alarm Connections...

Страница 32: ...mple cell causing reagent bottles to overflow Complete the assembly of the pump valve module as follows 1 Remove the tape 2 Make sure the individual pinch blocks are positioned as shown in Figure 14 w...

Страница 33: ...32 SECTION 2 continued Figure 15 Installing Pump Valve Module Pinch Plate...

Страница 34: ...er peligrosa Revise las fichas de seguridad de materiales y familiar cese con los procedimientos de seguridad antes de manipular productos qu micos GEFAHR Das Arbeiten mit chemischen Proben Standards...

Страница 35: ...34...

Страница 36: ...uits chimiques est possible VORSICHT Die in diesem Verfahren verwendeten Chemikalien k nnen bei unsachgem er Handhabung und versehentlichem Mi brauch gef hrlich sein Bitte alle Warnungen auf den Reage...

Страница 37: ...with reagent 5 Retighten the screws on the pump pinch plate until just snug Do not overtighten 6 Remove the syringe from the tubing and reconnect the fitting on the colorimeter 3 3 Installing the Sti...

Страница 38: ...n reduce start up time see Section 3 2 1 Until the surface of the sample cell becomes completely wetted bubbles may cling to the sample cell and cause erratic readings This condition is temporary Its...

Страница 39: ...lashing is continuously lit wait for the cycle to complete At the end of the cycle the LED will turn off to indicate a successful calibration If the LED starts to flash push the HARD CAL key to acknow...

Страница 40: ...Be sure the colorimeter plugs are in place On power up the green LED SOFT will flash It will continue to flash until the first reading is obtained Each cycle takes two minutes As long as the hardness...

Страница 41: ...40...

Страница 42: ...imentos s pessoas ou estragos no equipamento se n o forem observadas precau es de suranca A Hach Company recomenda vivamente que o equipmento seja Manuten o por pessoal qualificado e que todas as pess...

Страница 43: ...42...

Страница 44: ...verwendeten Chemikalien k nnen bei unsachgem er Handhabung und versehentlichem Mi brauch gef hrlich sein Bitte alle Warnungen auf den Reagenz Etiketten lesen Es wird empfohlen in allen Situationen in...

Страница 45: ...tighten 6 Set the POWER switch to ON and restore sample flow through the instrument Allow the instrument to run for approximately one hour to fill the reagent lines 5 1 3 Tubing Replacement Figure 17...

Страница 46: ...Body Out 42717 00 5 1 32 ID 3 32 OD 7 0 inches 2 Reagent Bottle Cap Pump Body In 44253 00 6 1 32 ID 3 32 OD 6 0 inches 2 Reagent Bottle Cap Reagent Vent Fitting 44253 00 7 1 32 ID 3 32 OD 7 0 inches...

Страница 47: ...unterbrochen werden 1 Make sure there is no power supplied to the instrument 2 Remove the customer access cover 3 Locate the fuse holders near the terminal strip in the customer wiring compartment See...

Страница 48: ...nclosure 5 2 4 Replacing the Sample Conditioning Filter To insert the filter into the housing 1 Unscrew the top of the filter housing See Figure 7 on page 25 2 Insert the filter element and push until...

Страница 49: ...48...

Страница 50: ...ate Low operating power Verify the line voltage is within specifications Incorrect line voltage selector switch setting Check the line voltage selector switch position Motor cable not connected to the...

Страница 51: ...50...

Страница 52: ...At Hach Company customer service is an important part of every product we make With that in mind we have compiled the following information for your convenience 51 GENERAL INFORMATION...

Страница 53: ...52...

Страница 54: ...Accepted 2 needed each 55167 00 Indicator 1 Reagent 500 mL 27690 49 Indicator 2 Reagent 500 mL 27691 49 Indicator 5 100 500 mL 27692 49 LED each 43508 00 LED Housing Lower each 54127 00 LED Housing Up...

Страница 55: ...54 HOW TO ORDER...

Страница 56: ...55 REPAIR SERVICE...

Страница 57: ...56 WARRANTY Hach warrants most products against defective materials or workmanship for at least one year from the date of shipment longer warranties may apply to some items...

Страница 58: ...Mounting wall 18 O Operation 14 39 Ordering Information 54 P particles eliminating 23 Plumbing connections 21 drain connections 21 sample inlet connections 21 Plumbing diagram 45 Power 26 AC service...

Страница 59: ...10 General 9 Hydraulic Sampling 11 Optical 11 Performance 10 Standardization 38 Stir Bar illustration 37 installation 36 T Troubleshooting 49 Tubing replacement 44 replacement lengths 45 U Unpacking 1...

Страница 60: ...59...

Страница 61: ...389 Telephone 970 669 3050 FAX 970 669 2932 FOR TECHNICAL ASSISTANCE PRICE INFORMATION AND ORDERING Call 800 227 4224 Contact the HACH office or distributor serving you www hach com techhelp hach com...

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