background image

2.

Use the thermometer included with the Sample Heater to measure the temperature of the sample
in the analyzer sample cell. Put the thermometer in the cell and wait for the temperature to
stabilize. The difference between the temperature in the cell and the temperature shown on the
display is due to loss of heat between the cell and the heater. For operator convenience, enter a
calibration offset to adjust for the temperature loss (

Enter the calibration offset

 on page 14). If

necessary, insulate the sample lines to decrease the amount of heat loss.

3.

The factory sets the PID parameters for the heater. The factory-set values are appropriate for
most applications. If it is necessary to change the PID parameters, refer to 

Autotune

on page 14.

Enter the calibration offset

The calibration offset is the difference between the required analyzer set-point temperature and the
temperature in the sample cell. For example, if the required temperature is set to 50 ºC and the
measured temperature of the sample cell in the analyzer is 47 ºC, the calibration offset is -3 ºC.
Wide variations in the temperature of the incoming sample or sample flow rate may cause a
difference in the indicated process temperature. If temperature changes occur in the analyzer sample
cell, make sure that the temperature setting on the sample heater and the offset agree with the
required values.
If variations in the sample-intake temperature or flow cause temperature instability, change the offset
to adjust. Refer to 

Sample Heater Specifications

 on page 3 to find the capability for the operating

conditions.
To enter a calibration offset:

1.

Push the ADVANCE key until 

CAL

 shows in the lower display. Push the DOWN arrow to

decrease the value of the CAL offset by 3 ºC.

Note: If no CAL offset value is entered, the CAL offset value will be 0.

2.

Push the ADVANCE key.
The sample heater returns to normal operation. The process temperature and the setpoint
indicator should read the same temperature value.

Autotune

The Watlow EZ-ZONE PM ExpressMicroprocessor-based Auto-tuning Control has PID (proportional
band, resent/integral and rate derivative) control capability. The factory sets the PID parameters for
the heater. These values suit most applications. If it is necessary to change these parameters, follow
the procedure below. This procedure allows the controller to automatically tune the parameters.

Note: For successful auto-tuning, the setpoint temperature should be set at least 10 ºC above the inlet temperature.

1.

Push the UP and DOWN arrows and hold them for 3 seconds to access the 

Loc

 menu.

2.

Push the UP arrow and change the upper display to 5.

3.

Push the INFINITY key. The display returns to the Operation menu.

4.

Push the ADVANCED key and scroll to the 

AUto

 menu.

5.

Push the UP arrow and highlight 

YES

.

The upper display flashes 

tune

 and then 

YES

 while the sample heater does the auto-tune

procedure. The temperature must cross the auto-tune setpoint five times to complete the
procedure. The controller installs the appropriate PID parameters and saves them in nonvolatile
memory. The sample heater will auto-tune itself around 90% of the set temperature value.

Controller setup menu

The operational setup of the PID controller depends on specifics of the use-case. The manufacturer
has set the controller to operate with the manufacturer's sample heater.

14

   

English

Содержание 48685

Страница 1: ...uy your excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing R...

Страница 2: ...DOC023 97 80196 Sample Heater 02 2012 Edition 3 User Manual Manuel d utilisation...

Страница 3: ...English 3 Fran ais 20 2...

Страница 4: ...kg 14 lb Wetted parts 316 Stainless Steel Ambient operating temperature 0 to 50 C 32 to 122 F Pollution Degree 2 Protection Class I Maximum Altitude 2000 m 6560 ft Enclosure Rating NEMA 4X IP 65 Comp...

Страница 5: ...ral information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserv...

Страница 6: ...th or serious injury C A U T I O N Indicates a potentially hazardous situation that may result in minor or moderate injury N O T I C E Indicates a situation which if not avoided may cause damage to th...

Страница 7: ...n of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense The following techniques can be u...

Страница 8: ...oprocessor based auto tuning control Figure 3 shows the normal operating display the control panel and the controller keys and describes the controller key functions The lower window displays the set...

Страница 9: ...Temperature unit indicator Celsius 8 A M key toggle the control mode Locked by default When the Operation Menu is unlocked this key will toggle the control mode and set mode to Manual when the A M ke...

Страница 10: ...Figure 5 Sample heater front view English 9...

Страница 11: ...teel or rigid wall plastic tubing No tubing is supplied with the sample heater Sufficient tubing is normally supplied with analyzers to allow for sample heater installation The heater tubing is OD sta...

Страница 12: ...r Note The 115 VAC model cannot be modified for 230 VAC operation United States Canada 48685 02 48685 62 on reference serial number label 230 VAC 50 60 Hz line power for single phase with grounded neu...

Страница 13: ...ipe Terminal block connections Connect the ground line to the heater block terminal that shows the ground symbol Figure 7 Connect the hot and neutral power supply lines to TB1 Figure 7 The terminal bl...

Страница 14: ...o the instrument Adjust the sample conditioning system on the analyzer and make sure there are no leaks Instrument power Apply power at the external user supplied switch and the display lights up If t...

Страница 15: ...ng conditions To enter a calibration offset 1 Push the ADVANCE key until CAL shows in the lower display Push the DOWN arrow to decrease the value of the CAL offset by 3 C Note If no CAL offset value i...

Страница 16: ...ow 5 to allow read and write access 5 Operations menu and setup menu with full R W access Lockout menu 2 Push ADVANCE Sensor type set to Thermocouple Sensor type 3 Push ADVANCE J type thermocouple as...

Страница 17: ...amp action set to off Ramp action 12 Push ADVANCE Set maximum value output 1 range Power scale high output 1 13 Push ADVANCE Active process value Upper or Left display 14 Push ADVANCE Active Set Point...

Страница 18: ...n in the display then move to the next step 1 To go to the Lockout menu push and hold the up and down arrow keys for approximately 3 seconds Change the upper display to 5 5 Operations menu and setup m...

Страница 19: ...cess temperature Refer to Enter the calibration offset on page 14 10 Push the INFINITY key to go to the Operation menu 11 Push and hold the UP and DOWN arrow keys for approximately 3 seconds to go to...

Страница 20: ...rcuit breaker is in the On position Make sure the thermostat cutoff is not tripped Wire the instrument on page 11 If the cutoff has tripped the middle button will snap down when lightly pressed The PI...

Страница 21: ...ballage 6 35 kg Pi ces humidifi es Acier inoxydable 316 Temp rature ambiante de fonctionnement 0 50 C 32 122 F Degr de pollution 2 Classe de protection I Altitude maximale 2000 m 6560 ft Indice de pro...

Страница 22: ...ons g n rales En aucun cas le constructeur ne saurait tre responsable des dommages directs indirects sp ciaux accessoires ou cons cutifs r sultant d un d faut ou d une omission dans ce manuel Le const...

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Страница 27: ...lons Le r chauffeur d chantillons poss de quatre pieds de montage Installez l instrument verticalement sur un mur avec les connexions d chantillons sur le dessous Consultez le manuel appropri pour plu...

Страница 28: ...des blessures pour l op rateur et des dommages pour l instrument Les connexions d chantillons sont des raccords compression en acier inoxydable pour tube en acier inoxydable ou en plastique rigide d u...

Страница 29: ...g nent pas son fonctionnement et permettent d acc der facilement l interrupteur externe D A N G E R Raccordez l quipement conform ment aux codes lectriques locaux et nationaux Tableau 1 Configuration...

Страница 30: ...e 29 Codes de couleur pour le cordon d alimentation Tableau 2 affiche les codes de couleur pour le cordon d alimentation Tableau 2 Codes de couleur pour le cordon d alimentation Type de conducteur Nor...

Страница 31: ...e syst me de conditionnement des chantillons sur l analyseur et assurez vous qu il n y a pas de fuite Alimentation de l instrument Mettre le circuit sous tension avec l interrupteur externe fourni par...

Страница 32: ...fonctionnement Pour entrer un d calage d talonnage 1 Appuyez sur la touche AVANCE jusqu ce que CAL ETAL s affiche dans la partie inf rieure de l cran Appuyez sur la touche BAS pour r duire la valeur d...

Страница 33: ...environ 3 secondes pour acc der au menu Lockout Verrouillage Affichez la valeur 5 dans la partie sup rieure de l cran pour autoriser l acc s en lecture et en criture 5 Menu Operation Fonctionnement et...

Страница 34: ...ge 10 Appuyez sur AVANCE Alarme d sactiv e Type d alarme 11 Appuyez sur AVANCE Action de rampe d sactiv e Action de rampe 12 Appuyez sur AVANCE R glage de la valeur maximale de la plage de sortie 1 Ec...

Страница 35: ...HAUT et BAS pour changer une valeur affich e l cran puis passez l tape suivante 1 Pour acc der au menu Lockout Verrouillage appuyez sur les fl ches HAUT et BAS et maintenez les enfonc es pendant envir...

Страница 36: ...emp rature du proc d Voir Entrez le d calage d talonnage la page 31 10 appuyez sur la touche INFINI pour acc der au menu Operation Fonctionnement 11 Appuyez sur les fl ches HAUT et BAS et maintenez le...

Страница 37: ...vous que la mise hors circuit du thermostat n est pas d clench e C blage de l instrument la page 28 Si la mise hors circuit s est d clench e le bouton du milieu s enfonce lorsque vous appliquez une l...

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