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1

General

Read the entire manual before working with the product. The manual con-
tains important information for your personal safety. The manual must be
read and understood by all persons who work on the product in any of the
product life phases.

1.1

Further applicable documentation

All documents delivered with this manual are further applicable documenta-
tion. They must be observed in addition to this operating manual for the safe
handling of the product.

Document

Explanation

Target readership

• Sales / project man-

agement

• Software engineer
• Maintenance techni-

cian

• Service technician
• Fitter
• Operating company
• Electrical engineer

only available in German,
French and English

Sales / project manage-
ment

Racks / Pinions
Catalog

Only available in English
and Russian

Sales / project manage-
ment

Quick guide to
checking lubrica-
tion system

• Maintenance techni-

cian

• Service technician
• Fitters

Lubrication quan-
tity calculator

• Only available in English
• Only available as Micro-

soft Excel

• Sales / project man-

agement

• Software engineer

Tab. 1-1

Other applicable documentation

General

OPERATING MANUAL FlexxPump4 B lubrication system

3421295627_v1.0_

EN-US

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Содержание FlexxPump4 B

Страница 1: ...OPERATING MANUAL FlexxPump4 B lubrication system Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 3421295627_V1 0 B1X xxxxxxxxx xxxx 10xxxxxx 2019...

Страница 2: ...t may deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part...

Страница 3: ...Revision history Version Date Description 1 0 02 03 2021 Basic version Tab 1 Revision history Revision history OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 3...

Страница 4: ...Revision history OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 4...

Страница 5: ...monitoring equipment 17 2 4 Personnel 17 2 4 1 Personal safety equipment 18 2 4 2 Personnel qualifications 19 2 4 2 1 Operating companies 20 2 4 2 2 Fitters 20 2 4 2 3 Commissioning technicians 20 2 4...

Страница 6: ...protection class 29 3 3 1 4 Operating pressure 29 3 3 2 Splitter 30 3 3 2 1 Temperature ranges 30 3 3 2 2 Accuracy of the lubricant distribution 30 3 3 2 3 Minimum lubrication quantity 30 3 3 2 4 Maxi...

Страница 7: ...ging 42 5 4 Installing 42 5 4 1 Prerequisites 42 5 4 2 Installing the lubricant pump 43 5 4 3 Connect hydraulics 44 5 4 3 1 FlexxPump4 N B 3 fold 44 5 4 3 2 FlexxPump4 N B 6 fold 45 5 4 3 3 FlexxPump4...

Страница 8: ...nu 62 6 6 1 SET menu 62 6 6 2 PRO menu in emptying time mode 64 6 6 3 PRO menu in hour mode 66 6 6 4 INF menu in emptying time mode 68 6 6 5 INF menu in hour mode 69 6 6 6 RUN menu 70 6 7 Switch off F...

Страница 9: ...checking lubrication system 91 7 3 4 Maintenance tasks after 20 000 hours 93 7 3 4 1 Replacing the lubricant pump 93 Removing the lubricant pump 93 Replacing the lubricant pump 93 Installing the lubri...

Страница 10: ...8 10 Disposal 121 10 1 Introduction 121 10 1 1 Safety 121 10 1 2 Personnel qualifications 122 10 2 Disposal 122 10 3 Waste management compliant assemblies 123 10 3 1 Disassembly 123 10 3 2 Material gr...

Страница 11: ...rews 134 12 1 1 Zinc plated screws 135 Illustrations 137 List of tables 139 Index 141 Appendix Layout Spare parts lists Declaration of conformity for TriboServ Table of contents OPERATING MANUAL Flexx...

Страница 12: ...Table of contents OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 12...

Страница 13: ...t readership FAQ FlexxPump Sales project man agement Software engineer Maintenance techni cian Service technician Fitter Operating company Electrical engineer Module Catalog only available in German F...

Страница 14: ...out the entire service life of the product If the product is sold the manual must be transferred to the new owner 1 3 Explanation of symbols abbreviations The following symbols and abbreviations are u...

Страница 15: ...high risk that could lead to serious injury or death WARNING WARNING WARNING identifies a hazard with medium risk that could lead to moderate injury CAUTION CAUTION CAUTION identifies a hazard with lo...

Страница 16: ...tate of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to the personal...

Страница 17: ...toring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion You will find information on the separating safety and monitoring equipment in the documentation...

Страница 18: ...s wear protective goggles Wear welding goggles during welding work Always wear safety shoes Wear hearing protection during opera tion and when working with compressed air Always wear protective clothi...

Страница 19: ...icians are allowed to work on the product Persons are authorized if they are familiar with the relevant safety regulations for their area of re sponsibility they have read and understood this manual t...

Страница 20: ...at all times the technicians are kept up to date regarding best practice the technicians are informed about technical progress modifications and the like the contracted cleaning staff only work under...

Страница 21: ...technicians The manufacturer s technician is employed on site at the premises of the manufacturer or representative has very good mechanical and or electrical knowledge has good software knowledge has...

Страница 22: ...ty zone during the cleaning process 2 4 2 7 Service technicians The service technician was trained by the operating company or the manufacturer has very good mechanical and or electrical knowledge has...

Страница 23: ...s Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids and their fumes a...

Страница 24: ...of chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor m...

Страница 25: ...age All risks are borne solely by the user 3 1 3 Non intended use The product is not intended for lubrication of runners bearings or other elements for lubrication of elements in or on automobiles for...

Страница 26: ...erial number 20XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial n...

Страница 27: ...vel depends on the machine properties and the operating conditions Generally the emissions sound pressure level LpA is 80dB A measured at a distance of 1 m from the safety fence and 1 6 m above ground...

Страница 28: ...ig 3 3 Dimensions and connections FlexxPump4 B A Hydraulic output Connections Hydraulic Two connections for lubrication lines with a diameter of 6 3 mm Operating voltage The operating voltage is 6 VDC...

Страница 29: ...can only be used with a lithium battery at temperatures of below 15 C The temperature has an effect on the battery charge Temperatures above 40 C cause irreversible self discharge or failure of the ba...

Страница 30: ...lubrication quantity Splitters only function correctly if 0 5 cm3 of lubricant is produced at their input per lubrication cycle 3 3 2 4 Maximum pressure The maximum pressure at the input of splitters...

Страница 31: ...ents further information 2 44 A B D C Fig 4 1 Design of FlexxPump4 B lubrication system A FlexxPump C Y segment combines lubricants B Lubrication line D Splitter separates lubricants Design function O...

Страница 32: ...H G F Fig 4 2 Detailed design of FlexxPump4 B A Vent locking mechanism including mag netic peg F LCD display B Covering G Casing C Lubricant cartridge H Active surface D Union ring I Hydraulic output...

Страница 33: ...a signal in case of overpressure if the lubricant car tridge is empty and for each piston stroke This makes it possible to process such information further 4 2 2 FlexxPump A battery feeds the product...

Страница 34: ...g was previously detected Changes are possible On The green LED flashes every 60 s when the FlexxPump is switched On and there are no errors The FlexxPump is ready for operation On The green LED and t...

Страница 35: ...ue for pause time h InF c01 Current set value for number of strokes c InF 06 Current set value for emptying time Tab 4 4 Explanation INF menu SET menu Sub menu Display in LCD Explanation SEt h Operati...

Страница 36: ...ally triggered active FIL command the approx imate counter pressure is dis played in bar in the LCD FIL Clr Cancellation of the FIL command during the process Tab 4 8 Explanation of FIL menu Malfuncti...

Страница 37: ...Magnetic peg C LCD Set the desired menu item as follows using the magnetic peg 1 Rotate the magnetic peg to OPEN position 2 Remove the magnetic peg out of the opening in the covering 3 Touch the acti...

Страница 38: ...r 2 fold Lubricant quantity lubricant quantity lubricant quantity lubricant quantity Fig 4 6 Function Splitter 3 fold 4 2 4 Y segment The quantity of the lubricant at the inputs is combined at the out...

Страница 39: ...and monitoring equipment is closed during opera tion DANGER Leaking fluids Oils greases and other operating consumables may leak during the entire service life of the product These leaking liquids are...

Страница 40: ...in an environmentally friendly manner NOTE Improper transport Improper handling of the crates can lead to transport damage Do not tip over the crates Avoid heavy vibrations and shocks Observe the sym...

Страница 41: ...s D003516 D003517 A B Fig 5 1 Transport information A Transport information for lithium battery for airplane transport B Transport information for lithium battery for truck transport Both transport in...

Страница 42: ...unit is repaired 5 4 Installing 5 4 1 Prerequisites Dispose of the packaging in accordance with the local waste regulations 2 121 Checking the deliv ery Check the content of the delivery by comparing...

Страница 43: ...3085 A B C Fig 5 2 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump...

Страница 44: ...cation system with 3 lubrication points D003487 A B C D F E Fig 5 3 Design FlexxPump4 N B 3 fold A Lubricating pinion not included in the scope of delivery D Splitter B Lubricating element not include...

Страница 45: ...n not included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line diameter 6 3 mm C FlexxPump4 N B...

Страница 46: ...elivery F 2 FlexxPump4 N B B Lubricating element not included in the scope of delivery G 3 Axis not included in the scope of de livery C 1 FlexxPump4 N B H 2 Axis not included in the scope of de liver...

Страница 47: ...elivery F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 N B C 1 Axis not included in the scope of de livery H Lubrication lin...

Страница 48: ...t the product as follows Prerequisite The hydraulics are connected Prerequisite The covering and the lubricant cartridge have been removed 1 Connect battery to plug 2 Insert battery in casing The prod...

Страница 49: ...LCD and the green LED lights up every 60 s The FlexxPump is switched on and ready for operation The FlexxPump lubricates according to the stored settings 5 5 2 Execute FIL menu The FIL menu is used t...

Страница 50: ...until the green LED and the LCD flash twice The FlexxPump executes the FIL menu 40 pump strokes The counter pressure values are displayed in bar on the LCD and the green LED lights up during the indi...

Страница 51: ...g pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points...

Страница 52: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 52...

Страница 53: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 5 1 Lubricant Clea...

Страница 54: ...Commissioning OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 54...

Страница 55: ...2 62 2 Current setting of the FlexxPump Chapter 6 6 4 2 68 with the val ues required for the lubrication points 2 57 3 In the event of deviations make changes in the PRO menu Chapter 6 6 2 2 64 The s...

Страница 56: ...n and in the lubricant quantity calculator The details on other operating modes are to be considered as supplementary information The product has two operating modes Emptying time mode Et The emptying...

Страница 57: ...o be lu bricated A precise recommendation on the lubrication quantity needed can not be made because that depends on various factors The calculations listed here are based on empirical values and lead...

Страница 58: ...oint U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the following table System Size 1 4 Size 5 7 3 lubrication points e g EP TMF TMO 0 9 cm3 100 km 1 2...

Страница 59: ...es need to be calculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quan tity per day P V x Pt 100 cm3 day Emptying time of...

Страница 60: ...CD display The control arrow displays the fixed basic structure of the menus Control arrow The action arrow indicates the result after touching the active surface with the magnetic peg Action arrow Un...

Страница 61: ...for the FlexxPump is structured as follows OFF InF SEt On OFF On OFF run run Men OFF Pro FIL OFF Pro Men FIL Men On InF Men SEt Men Fig 6 1 Menu navigation Operation OPERATING MANUAL FlexxPump4 B lub...

Страница 62: ...he FlexxPump is switched OFF The control system reverts to OFF mode after a completed function The standard setting for the SET menu required by G del allows for the emptying time mode operating mode...

Страница 63: ...the active surface once the LCD displays Et and the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Select 400 ml cartridge volume 5 1 Touch the active surface with the ma...

Страница 64: ...een 1 30 strokes of 0 16 cm3 The FlexxPump automatically calculates the pause time between two dispensing processes in order to achieve the set emptying time in months The function is only available i...

Страница 65: ...and the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Set the number of strokes 5 1 Touch the active surface with the magnetic peg 2 37 5 2 Remove the magnetic peg from...

Страница 66: ...bricant quantity calculator The details on other operating modes are to be considered as supplementary information The function is only available if the FlexxPump is switched On The control system rev...

Страница 67: ...d the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Set the number of strokes 5 1 Touch the active surface with the magnetic peg 2 37 5 2 Remove the magnetic peg from the...

Страница 68: ...on 2 x InF OFF InF b41 06 c01 400 A B C D Fig 6 5 INF menu in emptying time mode A Firmware version of the FlexxPump C Set value for number of strokes B Set value for emptying time in months D Set val...

Страница 69: ...n The function is only available if the FlexxPump is switched OFF The control system reverts to OFF mode after a completed function A B C D 2 x InF OFF InF b41 h06 c01 400 Fig 6 6 INF menu in hour mod...

Страница 70: ...executed while the FlexxPump is in emptying time mode the set emptying time is shortened 2 x run run On 01 Fig 6 7 RUN menu Execute the RUN menu as follows Prerequisite There is no malfunction at the...

Страница 71: ...FlexxPump is switched On and the green LED flashes every 60 s 1 Touch the active surface with the magnetic peg 2 37 2 Remove the magnetic peg from the active surface once the LCD displays OFF and the...

Страница 72: ...Operation OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 72...

Страница 73: ...d uct performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a...

Страница 74: ...intenance intervals and service intervals When anchoring the product ensure that the boreholes are drilled cor rectly The oils and greases must not get into the drinking water supply Take ap propriate...

Страница 75: ...nts listed If uncertain please contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the r...

Страница 76: ...cation sys tem FlexxPump Oil Tab 7 2 Lubricant Lubrication system FlexxPump Fig 7 2 Pre lubricating rails and racks Lubrication ex works Specifica tions Lubri cant quantity Location of appli cation Ca...

Страница 77: ...Pump Oil Tab 7 4 Lubricant Lubrication system FlexxPump Temperature range 30 C to 20 C The following lubricants are intended for use in the lubrication system at a temperature range 30 C to 20 C Fig 7...

Страница 78: ...vals The product is subject to natural wear and tear It wears out which can cause unscheduled downtimes of your system G del defines the service life and maintenance intervals of the product to ensure...

Страница 79: ...if necessary With prudent operation you can protect your product Observe the permissi ble performance limits of the product Avoid in particular Operation near or above the permissible performance lim...

Страница 80: ...years Tab 7 8 Maintenance intervals in shift operation 5 days a week Operating hours 1 shift opera tion 2 shift opera tion 3 shift opera tion 150 every 18 days every 9 days every 6 days 2 000 every 9...

Страница 81: ...ubricant cartridges contain lubricant residues Oils and greases are harmful to the environment Dispose of the lubricant cartridge in an environmentally friendly manner Replace the component every 2 00...

Страница 82: ...g B Lubricant cartridge E Casing C Cover Lubrication ex works Specifications Lubricant quan tity Chapter 7 2 2 1 2 76 Chapter 7 2 2 1 2 76 400 ml Tab 7 10 Lubricant Lubrication system FlexxPump Mainte...

Страница 83: ...brication system 5 Insert the union ring of the cover into the housing and turn tight in direc tion of the arrow 6 Check the lubrication system 2 87 The lubricant cartridge has been replaced 7 3 2 2 R...

Страница 84: ...imultaneously with the lubricant cartridge Use only G del batteries Only then can a sufficient battery charge be guaranteed Immediately replace the battery when error message E3 appears Replace the co...

Страница 85: ...y 2 Release plug 3 Attach plug to new battery 4 Insert new battery 5 Fit the lubricant cartridge 2 81 6 Switch on the FlexxPump 2 100 7 Perform special dispensing action Chapter 6 6 6 2 70 The battery...

Страница 86: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 86...

Страница 87: ...ing pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication point...

Страница 88: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 88...

Страница 89: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 11 Lubricant Cle...

Страница 90: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 90...

Страница 91: ...spection point Description Measures Contamination Check the components for contamination Lubricant pump Lubrication lines Other components Immediately clean away any contamination Loss of lubricant Ch...

Страница 92: ...cating film on rails and racks leads to damage to the product This results in operational failure Ensure that there is always a lubricating film on rails and racks during oper ation Perform the descri...

Страница 93: ...nnecting cable 3 Disconnect the lubrication lines from the hydraulic outputs 4 Loosen the screws 5 Remove the lubricant pump The lubricant pump has been removed Replacing the lubricant pump Replace th...

Страница 94: ...85 A B C Fig 7 8 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump h...

Страница 95: ...system with 3 lubrication points D003487 A B C D F E Fig 7 9 Design FlexxPump4 N B 3 fold A Lubricating pinion not included in the scope of delivery D Splitter B Lubricating element not included in t...

Страница 96: ...ot included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line diameter 6 3 mm C FlexxPump4 N B 6 f...

Страница 97: ...very F 2 FlexxPump4 N B B Lubricating element not included in the scope of delivery G 3 Axis not included in the scope of de livery C 1 FlexxPump4 N B H 2 Axis not included in the scope of de livery D...

Страница 98: ...very F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 N B C 1 Axis not included in the scope of de livery H Lubrication line d...

Страница 99: ...the product as follows Prerequisite The hydraulics are connected Prerequisite The covering and the lubricant cartridge have been removed 1 Connect battery to plug 2 Insert battery in casing The produ...

Страница 100: ...netic peg from the active surface once the LCD displays On and the yellow LED lights up 3 Wait until the green LED and the LCD flash twice If no error is detected On is displayed on the LCD and the gr...

Страница 101: ...pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points av...

Страница 102: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 102...

Страница 103: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 14 Lubricant Cle...

Страница 104: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 104...

Страница 105: ...Maintenance technicians The manufacturer s technicians Elkalub FLC 8 H1 mild universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 2 3 2 87 Cleaning and checking lubri cati...

Страница 106: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 106...

Страница 107: ...ion to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Cover...

Страница 108: ...at the specified times This ensures a long service life for your product Original spare parts Only use original spare parts 2 125 Tightening torques Unless otherwise indicated adhere to the tightenin...

Страница 109: ...res Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids and their fumes...

Страница 110: ...stem if it is defective the splitters the Y segments the lubrication lines or the connection cable with new ones Send the complete lubrication system to G del for repairs Repairs OPERATING MANUAL Flex...

Страница 111: ...off and on or acknowledge the error E3 Undervoltage Switch off lubrication system Replace battery Switch on lubrication system E4 internal error Disassemble entire lubrication system with screwed on l...

Страница 112: ...Repairs OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 112...

Страница 113: ...mables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the...

Страница 114: ...detergents Dispose of batteries in an environmentally friendly manner Room Store the product in a dry location For information on the required space and the floor capacity refer to the layout Use a co...

Страница 115: ...uts The product has been shut down 9 3 2 Cleaning rust proofing Clean away any dirt and dust from the product Clean the product thor oughly Dispose of any cloths soaked in oil or grease in an environm...

Страница 116: ...ks carry out the following jobs Check the lubrication system 2 91 Check lubrication film on rails and racks and pre lubricate if necessary If the machine downtime is longer than four weeks carry out t...

Страница 117: ...racks Wear appropriate protective clothing Fig 9 1 Cleaning rails and racks Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 9 1 Cleaning agents Rails and...

Страница 118: ...racks and pinions Pre lubricate the rails and racks as follows Prerequisite The rails and racks have been cleaned 1 Switch off the system and secure it with a padlock against being switched on again...

Страница 119: ...tem If the machine downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Replace the lubricating elements and lubricating pinion Replace batte...

Страница 120: ...Decommissioning storage OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 120...

Страница 121: ...greases and other operating consumables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and se...

Страница 122: ...n environmentally friendly manner 10 1 2 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product 10 2 Disposal Your product consists of the fo...

Страница 123: ...opriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids an...

Страница 124: ...hod Contaminated materials auxiliary agents Hazardous waste Wood Municipal waste Plastic Collecting point or municipal waste Lubricant Collecting point disposal in accor dance with the safety data she...

Страница 125: ...11 Spare parts supply Spare parts supply OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 125...

Страница 126: ...Spare parts supply OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 126...

Страница 127: ...tion of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department Fo...

Страница 128: ...ervice us gudel com United States Tab 11 1 Service departments Americas Asia Country Relevant service department Phone E mail China G del International Trading Co Ltd Block A 8 Floor C2 BLDG No 1599 N...

Страница 129: ...8808 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709 service th gudel com Tab 11 2 Service departments in Asia...

Страница 130: ...ncesc 4 1 12 08290 Cerdanyola del Vall s Spain 34 644 347 058 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com Ger...

Страница 131: ...6 28 43 300 Bielsko Bia a Poland 48 33 819 01 25 serwis pl gudel com Latvia Lithuania Poland Ukraine Russia Gudel Russia Yubileynaya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel...

Страница 132: ...rs If you have service inquiries outside of business hours please contact the following service departments Europe G del AG Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70...

Страница 133: ...Z e g a i r r a C 900 406015 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch...

Страница 134: ...ions Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MA...

Страница 135: ...9 12 9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 9...

Страница 136: ...Torque tables OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 136...

Страница 137: ...old 44 Fig 5 4 Design FlexxPump4 N B 6 fold 45 Fig 5 5 Design FlexxPump4 N B 9 fold 46 Fig 5 6 Design FlexxPump4 N B 10 fold 47 Fig 5 7 Connect 48 Fig 5 8 Switch on the FlexxPump 49 Fig 5 9 Execute FI...

Страница 138: ...Pump4 N B 6 fold 96 Fig 7 11 Design FlexxPump4 N B 9 fold 97 Fig 7 12 Design FlexxPump4 N B 10 fold 98 Fig 7 13 Connect 99 Fig 7 14 Switch on the FlexxPump 100 Fig 7 15 Identification number of the in...

Страница 139: ...rails and racks 51 Tab 6 1 Average lubricant requirement per lubrication point U 58 Tab 6 2 Recommended lubrication quantity Pt 58 Tab 6 3 Calculation formulas Emptying time of the lubricant car trid...

Страница 140: ...ons Troubleshooting 111 Tab 9 1 Cleaning agents Rails and racks 117 Tab 9 2 Lubricant Rails racks and pinions 118 Tab 10 1 Disposal material groups 124 Tab 11 1 Service departments Americas 128 Tab 11...

Страница 141: ...ing 50 Check settings 55 Checking Lubrication system 51 87 91 101 Cleaning 115 116 Lubrication system 91 Rack 117 Rail 117 Cleaning agents 75 Connect Product 48 99 Connecting Hydraulic system 44 95 Co...

Страница 142: ...ions 14 Explanation of symbols 14 F Feedback 107 Feedback on the instructions 107 FIL menu Cancel 50 Execute 49 FlexxPump switch off 71 switch on 49 100 FlexxPump4 B Connections 28 Dimensions 28 Funct...

Страница 143: ...110 Lubrication quantity calculator 59 Lubrication system Checking 51 87 91 101 Cleaning 91 Replace battery 83 M Magnetic peg 37 Maintenance tasks 73 After 11 250 hours 91 After 2 250 hours 81 After 2...

Страница 144: ...oving 124 Shutdown 115 Protection class 29 Purpose of this document 14 R Rack Cleaning 117 Pre lubricating 118 Rail Cleaning 117 Pre lubricating 118 Removing Lubricant pump 93 Product 124 Repairing Lu...

Страница 145: ...38 Splitter 3 fold Function 38 State of the art 16 Storage 113 Storage conditions 113 Structure 31 Switch off FlexxPump 71 Switch on FlexxPump 49 100 Symbol 16 T Technical data 27 Temperature 114 Tem...

Страница 146: ...Index OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 146...

Страница 147: ...appendix of this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL FlexxPump4 B lubrication system 342129562...

Страница 148: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 149: ...Layout Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 150: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 151: ...Spare parts lists Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 152: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 153: ...Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ 155 Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 154: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Страница 155: ......

Страница 156: ...r Date G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Fax 41 62 916 91 50 E mail info ch gudel com www gudel com larwue 1 0 02 03 2021 OPERATING MANUAL FlexxPump4 B lubrication system 34212956...

Страница 157: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland info ch gudel com www gudel com...

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