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Illustrations

Fig. 3 -1

Type plate ......................................................................................... 28

Fig. 3 -2

Position of the type plate ............................................................. 29

Fig. 3 -3

Dimensions and connections 402 ............................................... 31

Fig. 3 -4

Dimensions and connections 402B ............................................ 32

Fig. 4 -1

Design of FlexxPump lubrication system .................................. 35

Fig. 4 -2

Detailed design of FlexxPump 402 ............................................. 36

Fig. 4 -3

Detailed design of FlexxPump 402B ........................................... 37

Fig. 4 -4

Display element and malfunctions .............................................. 39

Fig. 4 -5

Magnetic peg .................................................................................... 40

Fig. 4 -6

Function: Splitter, 2-fold ............................................................... 41

Fig. 5 -1

Transport information ................................................................... 44

Fig. 5 -2

Installing the FlexxPump ............................................................... 47

Fig. 5 -3

Design 402/402B 3-fold ................................................................. 48

Fig. 5 -4

Design 402/402B 6-fold ................................................................. 49

Fig. 5 -5

Design 402/402B 10-fold .............................................................. 50

Fig. 5 -6

Connecting 402 ............................................................................... 52

Fig. 5 -7

Connecting 402B ............................................................................ 53

Fig. 5 -8

Display sequence of display LCD ................................................ 61

Fig. 5 -9

Lubrication cycle ............................................................................. 62

Fig. 6 -1

Lubrication quantity P2 ................................................................. 68

Fig. 6 -2

Example: lubrication quantity ...................................................... 69

Fig. 6 -3

Set lubrication cycle ....................................................................... 71

Fig. 7 -1

Automatic lubrication system FlexxPump ................................ 76

Fig. 7 -2

Automatic lubrication system FlexxPump ................................ 76

Fig. 7 -3

Replacing the cartridge .................................................................. 80

Fig. 7 -4

Replacing the battery 402B .......................................................... 82

Fig. 7 -5

Inspect automatic lubrication system ........................................ 89

Fig. 7 -6

Installing the FlexxPump ............................................................... 91

Fig. 7 -7

Design 402/402B 3-fold ................................................................. 92

Fig. 7 -8

Design 402/402B 6-fold ................................................................. 93

Fig. 7 -9

Design 402/402B 10-fold .............................................................. 94

Fig. 7 -10

Display sequence of display LCD ................................................ 101

Illustrations

OPERATING MANUAL Automatic lubrication system
FlexxPump 402 / 402B

90071992656444683_v9.0_

EN-US

137

Содержание FlexxPump 402

Страница 1: ...2 402 B _ OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 90071992656444 B1X xxxxxxxxx xxxx 09xxxxxx 201...

Страница 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Страница 3: ...ted Checking the lubrication system 2 57 Maintenance tasks 2 78 Recommissioning 2 114 New Other applicable documentation Chapter 1 1 2 14 7 0 10 19 2018 Updated Product identification 2 28 Display ele...

Страница 4: ...Added Lubrication check 2 57 3 0 02 27 2017 Corrected Standards and guidelines of the Declara tion of conformityDeclaration of con formity declaration of incorporation 2 0 11 29 2016 Updated New signa...

Страница 5: ...1 2 5 Operators 20 2 1 2 6 Manufacturer s technicians 20 2 1 2 7 Maintenance technicians 21 2 1 2 8 Service technicians 21 2 1 2 9 Disposal specialists 21 2 1 3 Disregarding safety regulations 22 2 1...

Страница 6: ...1 4 IP protection class 33 3 3 1 5 Operating pressure 33 3 3 2 Splitter 34 3 3 2 1 Temperature ranges 34 3 3 2 2 Accuracy of the lubricant distribution 34 3 3 2 3 Minimum lubrication quantity 34 3 3...

Страница 7: ...5 2 1 Packaging symbols 44 5 2 2 Repairing damaged packaging 45 5 3 Installing 46 5 3 1 Prerequisites 46 5 3 2 Installing the FlexxPump 47 5 3 3 Connect hydraulics 48 5 3 3 1 402 402B 3 fold 48 5 3 3...

Страница 8: ...Lubrication recommendation 65 6 4 1 1 General information 65 6 4 1 2 Basics 66 6 4 1 3 Calculation formulas 67 6 4 2 Lubrication quantity 68 6 4 3 Minimum lubrication quantity 69 6 4 4 Setting the lub...

Страница 9: ...89 7 3 5 Replacing the FlexxPump 90 7 3 5 1 Disassembling the FlexxPump 90 7 3 5 2 Installing the FlexxPump 91 7 3 5 3 Connect hydraulics 92 402 402B 3 fold 92 402 402B 6 fold 93 402 402B 10 fold 94 7...

Страница 10: ...oduction 111 9 1 1 Personnel qualifications 111 9 2 Storage conditions 112 9 3 Decommissioning 113 9 3 1 Shutdown 113 9 3 2 Cleaning rust proofing 113 9 3 3 Identification 113 9 4 Recommissioning 114...

Страница 11: ...rawings 131 13 Torque tables 132 13 1 Tightening torques for screws 132 13 1 1 Zinc plated screws 133 13 1 2 Black screws 134 13 1 3 Stainless steel screws 135 Illustrations 137 List of tables 139 Ind...

Страница 12: ...Table of contents OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 12...

Страница 13: ...con tains important information for your personal safety The manual must be read and understood by all persons who work on the product in any of the product life phases General OPERATING MANUAL Autom...

Страница 14: ...ny Electrical engineer Module Catalog only available in Ger man French and Eng lish Sales project manage ment Racks Pinions Catalog Only available in Eng lish and Russian Sales project manage ment Qui...

Страница 15: ...e information required for using the product as in tended It is an essential component of the product The manual must be available at the product site throughout the entire ser vice life of the produc...

Страница 16: ...se Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Table 1 2 Explanation of...

Страница 17: ...ilt using state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to th...

Страница 18: ...allowed to work on the product Persons are authorized if they are familiar with the relevant safety regulations for their area of re sponsibility they have read and understood this manual they meet th...

Страница 19: ...peration site of the product at all times the technicians are kept up to date regarding best practice the technicians are informed about technical progress modifications and the like the contracted cl...

Страница 20: ...n and off creating production readiness monitoring the production process localizing minor malfunctions 2 1 2 6 Manufacturer s technicians The manufacturer s technician is employed on site at the prem...

Страница 21: ...ng the cleaning process 2 1 2 8 Service technicians The service technician was trained by the operating company or the manufacturer has very good mechanical and or electrical knowledge has software kn...

Страница 22: ...e operating company is responsible for ensuring safe conditions in the vicin ity of the product In particular he must ensure compliance with the general safety regulations guidelines and standards Bef...

Страница 23: ...cal injury or im mediate fatality WARNING WARNING WARNING refers to hazards with a moderate risk of severe physical injury or potential fatality CAUTION CAUTION CAUTION refers to hazards with a slight...

Страница 24: ...ation of symbols Hazards due to general causes Hazards resulting from automatic startup Hazards due to falling axles Hazards due to environmental pollution Hazards due to dangerous electrical voltage...

Страница 25: ...attery fluids from getting into the drinking water supply Use only dry cleaning cloths without detergents Dispose of batteries in an environmentally friendly manner CAUTION Oil greases Oils and grease...

Страница 26: ...ls usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mation abou...

Страница 27: ...ed use The product is not intended for Lubrication of runners bearing or other elements Operation in potentially explosive areas Lubrication of elements in or on automobiles Operation outside of the p...

Страница 28: ...18XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial number C Produ...

Страница 29: ...e of the casing The hydraulic out puts are indicated by engraved numbers A B Fig 3 2 Position of the type plate A Type plate B Numbers of the hydraulic outputs Product description OPERATING MANUAL Aut...

Страница 30: ...sured at a distance of 1 m from the safety fence and 1 6 m above ground level The measurement is performed according to the ISO 11202 standard The measured value is time averaged over a machine specif...

Страница 31: ...es with a diameter of 6 3 mm Electrical The four pole connection size M12x1 transmits the following sig nals Error signals Operating voltage Interface Error signals can be transmitted to a programmabl...

Страница 32: ...96 107 35 3 196 A Fig 3 4 Dimensions and connections 402B A Hydraulic outputs Connections Hydraulic Two connections for hydraulic tubes with a diameter of 6 3 mm Operating voltage The operating voltag...

Страница 33: ...battery charge Temperatures above 40 C cause irreversible self discharge or failure of the battery Temperatures below 20 C reversibly lower the battery charge but may cause the battery to fail in exc...

Страница 34: ...y Splitters only function correctly if 0 5 cm3 of lubricant is produced at their input per lubrication cycle 3 3 2 4 Maximum pressure The maximum pressure at the input of splitters is 110 bar 3 3 3 Lu...

Страница 35: ...able if necessary More detailed information 2 48 D003515 A B C E D Fig 4 1 Design of FlexxPump lubrication system A FlexxPump D Y segment combines lubricants B Connecting cable E Splitter separates lu...

Страница 36: ...sign of FlexxPump 402 A Vent locking mechanism including mag netic peg E Connection plug for supply and commu nication with control system B Covering F LCD display C Cartridge G Active surface D Casin...

Страница 37: ...D E H G F Fig 4 3 Detailed design of FlexxPump 402B A Vent locking mechanism including mag netic peg E Battery B Covering F LCD display C Cartridge G Active surface D Casing H Hydraulic outputs Desig...

Страница 38: ...signal in case of overpressure if the cartridge is empty and for each piston stroke This makes it possible to process such in formation further 4 2 2 FlexxPump 4 2 2 1 402 An external power source fe...

Страница 39: ...02 60 seconds 402B OFF E1 E2 E3 E4 E5 A B C D E F G H Fig 4 4 Display element and malfunctions A Digit display E Fault message for overcurrent B LED red F Fault message for operating voltage too low C...

Страница 40: ...s the type of error More detailed information 2 106 4 2 2 4 Control elements The magnetic peg is magnetic and integrated into the vent locking mechanism Remove the vent locking mechanism to use the ma...

Страница 41: ...enly between the out puts The splitter only works in the direction of the arrow Lubrication quantity lubrication quantity lubrication quantity Fig 4 6 Function Splitter 2 fold Design function OPERATIN...

Страница 42: ...Design function OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 42...

Страница 43: ...njuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against being switched on again main switch for the...

Страница 44: ...ation A Transport information for lithium battery for airplane transport B Transport information for lithium battery for truck transport Both transport information labels warn against fire hazard due...

Страница 45: ...manufacturer by phone number on the transport informa tion 3 2 Follow manufacturer instructions 4 If batteries are undamaged 4 1 Repackage batteries 4 2 Attach transport information for lithium batter...

Страница 46: ...The following interfaces are needed Interface 402 402B Lubricating pinion for gear teeth and Lubricating element for guideway rail X X Connecting cable M12x1 4 pole with the corresponding length X PLC...

Страница 47: ...5 2 Installing the FlexxPump A Assembly site B FlexxPump C Screw Assemble the FlexxPump as follows 1 Mount FlexxPump with two screws M6 Lmin 40 mm tightening torque 5 Nm The FlexxPump is assembled Co...

Страница 48: ...ion not included in the scope of delivery D 2x Splitters B Lubricating element for guideway rails not included in the scope of delivery E Hydraulic hose diameter 6 3 mm C FlexxPump 402 402B F 1st axle...

Страница 49: ...ivery E 2rd axle not included in the scope of delivery B Lubricating element for guideway rails not included in the scope of delivery F Hydraulic hose diameter 6 3 mm C FlexxPump 402 402B G 1st axle n...

Страница 50: ...of delivery B Lubricating element for guideway rails not included in the scope of delivery G 2nd FlexxPump 402 402B C 1st axle not included in the scope of de livery H Hydraulic hose diameter 6 3 mm...

Страница 51: ...ious or even fatal injuries Check the deviation of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram NOTE Material damage Closing hydraulic outputs c...

Страница 52: ...uct as follows 1 Connect the hydraulic hoses 2 48 2 Screw the connecting cable to the connecting plug 3 Connecting cable 3 1 PIN 1 Input voltage 24 V DC color brown 3 2 PIN 2 without assignment 402 3...

Страница 53: ...A FlexxPump 402B B Hydraulic outputs Connect the product as follows 1 Connect the hydraulic hoses 2 48 2 Insert battery 2 81 The product is connected Commissioning OPERATING MANUAL Automatic lubricati...

Страница 54: ...ns are signaled on PIN 4 as follows Malfunction Signal Cause Measure The type of er ror can only be read on the dis play of the FlexxPump Low 0V Various causes 2 106 Table 5 2 Malfunction FlexxPump 40...

Страница 55: ...5 4 Initial commissioning Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 55...

Страница 56: ...Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 56...

Страница 57: ...lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if neces...

Страница 58: ...tion system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricatio...

Страница 59: ...IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 59...

Страница 60: ...the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 5 3 Lubricants Cleaning agent...

Страница 61: ...number F Sequence of display C Software release G Lubrication quantity P2 D Number of hydraulic outputs H FlexxPump switched on Switch on the FlexxPump 402 402B as follows 1 Touch the active surface...

Страница 62: ...lubrication cycle starts according to the setting of the lubrication cy cle 5 4 2 2 Special dispensing The special dispensing serves to feed smaller amounts of lubricant for testing and experimentatio...

Страница 63: ...rty Before the operating personnel begin working with the product Train and instruct the operating personnel Point out dangers in the work area to the operating personnel Check the qualifications of o...

Страница 64: ...to matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it again...

Страница 65: ...pinions need to be lubricated A precise recommendation on the lubrication quantity needed cannot be made because that depends on various factors The calculations listed here are based on empirical val...

Страница 66: ...cm3 100 km 6 7 0 40 cm3 100 km Table 6 1 Average lubricant requirement per lubrication point U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the followi...

Страница 67: ...calculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quantity per day P V x Pt 100 cm3 day Emptying time of cartridge P1 C...

Страница 68: ...and out let You can set a value between 1 and 30 With the value at 1 the lubrication quantity per outlet is 0 15 cm3 Increasing the value by 1 increases the lubrica tion quantity per outlet by 0 15 cm...

Страница 69: ...time of 12 months and a lubrication quantity P2 3 888 lubrication cycles are carried out with 0 45 cm3 of lubricant each Increase the value of P2 in order to lubricate less often with large amounts o...

Страница 70: ...matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against...

Страница 71: ...ive surface with the magnetic peg 4 Wait until P1 is displayed 5 Set emptying time P1 using magnetic peg 5 1 Briefly touch active surface Value increases by 1 5 2 Touch active surface longer Value run...

Страница 72: ...itch off FlexxPump 2 Touch the active surface with the magnetic peg 3 Wait for LED to flash 3x 4 Remove magnetic peg display switches to OFF The FlexxPump 402 402B is switched off Operation OPERATING...

Страница 73: ...s Unless otherwise indicated adhere to the tightening torques of G del Chapter 13 2 132 7 1 1 Safety Only perform the tasks described in this chapter after you have read and un derstood the chapter Sa...

Страница 74: ...l qualifications Only appropriately trained and authorized technicians are allowed to work on the product Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683...

Страница 75: ...lease contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the respective third party doc...

Страница 76: ...rica tion system FlexxPump oil Table 7 2 Lubricants Automatic lubrication system FlexxPump Fig 7 2 Automatic lubrication system FlexxPump Lubrication ex works Specifica tion Lubrica tion quantity Loca...

Страница 77: ...rmined Automatic lubrica tion system FlexxPump Prelubri cate guideways and racks Oil G del H1 NSF no 146621 cannot be found Automatic lubrica tion system FlexxPump oil This table does not purport to b...

Страница 78: ...7 3 Maintenance tasks Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 78...

Страница 79: ...o minor injuries Make sure that no extremities are in the danger area Carefully remove the covering CAUTION Residual amounts in empty cartridges Empty cartridges contain lubricant residues Oils and gr...

Страница 80: ...taining cover C Cartridge Lubrication ex works Specification Lubrication quantity Chapter 7 2 2 1 2 76 Chapter 7 2 2 1 2 76 400 cm Table 7 5 Lubricants Automatic lubrication system FlexxPump Maintenan...

Страница 81: ...xxPump 2 101 11 Insert vent locking mechanism and secure The cartridge is replaced 7 3 2 Replacing the battery 402B CAUTION Leaking batteries Battery fluids and their fumes are hazardous to the enviro...

Страница 82: ...harge be guaranteed Immediately replace the battery when error message E3 appears The FlexxPump contains a capacitor The capacitor stores the supply voltage for 30 seconds Strictly wait for 30 seconds...

Страница 83: ...plug 3 Wait for 30 seconds 4 Attach plug to new battery 5 Insert new battery 6 Install cartridge 7 Switch on the FlexxPump 2 101 8 Carry out a special dispensing 2 62 The battery is replaced Maintenan...

Страница 84: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 84...

Страница 85: ...s lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if nece...

Страница 86: ...ation system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricati...

Страница 87: ...IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 87...

Страница 88: ...f the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 7 6 Lubricants Cleaning agen...

Страница 89: ...amination Check the components for contamination Pump Lines other components Immediately clean away any contamination Loss of lubricant Check system and its surroundings for traces Puddles of oil and...

Страница 90: ...ocorro sion reddish discoloration of the track are visible Adjust lubrication interval if necessary 7 3 5 Replacing the FlexxPump 7 3 5 1 Disassembling the FlexxPump Disassemble the FlexxPump as follo...

Страница 91: ...ig 7 6 Installing the FlexxPump A Assembly site B FlexxPump C Screw Assemble the FlexxPump as follows 1 Mount FlexxPump with two screws M6 Lmin 40 mm tightening torque 5 Nm The FlexxPump is assembled...

Страница 92: ...n not included in the scope of delivery D 2x Splitters B Lubricating element for guideway rails not included in the scope of delivery E Hydraulic hose diameter 6 3 mm C FlexxPump 402 402B F 1st axle n...

Страница 93: ...ry E 2rd axle not included in the scope of delivery B Lubricating element for guideway rails not included in the scope of delivery F Hydraulic hose diameter 6 3 mm C FlexxPump 402 402B G 1st axle not...

Страница 94: ...delivery B Lubricating element for guideway rails not included in the scope of delivery G 2nd FlexxPump 402 402B C 1st axle not included in the scope of de livery H Hydraulic hose diameter 6 3 mm D 1...

Страница 95: ...on the rating plate A faultily connected product can cause material damage or serious or even fatal injuries Check the deviation of the electrical circuit Use only fuses with specified amperage Wire t...

Страница 96: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 96...

Страница 97: ...s lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if nec...

Страница 98: ...ation system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricati...

Страница 99: ...IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 99...

Страница 100: ...the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 7 9 Lubricants Cleaning agent...

Страница 101: ...are release G Lubrication quantity P2 D Number of hydraulic outputs H FlexxPump switched on Switch on the FlexxPump 402 402B as follows 1 Touch the active surface with the magnetic peg 2 Wait for LED...

Страница 102: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 102...

Страница 103: ...he manufacturer s technicians Elkalub FLC 8 H1 mild universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 3 2 85 Checking automatic lubrica tion system 11 250 The manufactu...

Страница 104: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 104...

Страница 105: ...your personal safety WARNING Automatic startup During work on the product there is danger of the machine starting up auto matically This can lead to severe or fatal injuries Before working in the dang...

Страница 106: ...nd malfunctions OFF E1 E2 E3 E4 E5 A B C D E F G H Fig 8 1 Display element and malfunctions A Digit display E Fault message for overcurrent B LED red F Fault message for operating voltage too low C LE...

Страница 107: ...too high 70 bar The FlexxPump stops operating Malfunction Cause Measure Overcurrent E2 Line or lubrication point is blocked Lubricant too hard Lubrication point blocked Hoses too long Remove blockage...

Страница 108: ...dispensing return the FlexxPump to G del No meaningful analysis of the problem can be carried out for the FlexxPump 402B without the battery Always include the battery when returning the pump Add the...

Страница 109: ...e E5 reoccurs immediately Send FlexxPump to G del for inspection or repair 3 2 If FlexxPump works without another fault message E5 No other action required The mechanical fault has been corrected 8 3...

Страница 110: ...the active surface with the magnetic peg 2 Wait for LED to flash 2x 3 Remove magnetic peg 4 Evaluate success 2 62 The functional check is complete 8 4 Service departments If you have questions please...

Страница 111: ...nd un derstood the chapter Safety 2 17 It concerns your personal safety 9 1 1 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product Decommis...

Страница 112: ...the environment can leak Hazardous substances must be prevented from entering the drinking water supply Take appropriate measures Observe the country specific safety data sheets Oils and greases must...

Страница 113: ...follows 1 Switch off FlexxPump 2 Remove cartridge 3 Cut the power supply connecting cable for pump type 402 plug of the battery for pump type 402B The product has been shut down 9 3 2 Cleaning rust p...

Страница 114: ...ioning After cleaning work on the product or a downtime of one to four weeks carry out the following jobs Check the lubricating film on guideways and racks Decommissioning storage OPERATING MANUAL Aut...

Страница 115: ...lubrication system If the machine downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Check the gaskets and replace if necessary Replace th...

Страница 116: ...Decommissioning storage OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 116...

Страница 117: ...product there is danger of the machine starting up auto matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch o...

Страница 118: ...od Plastic film Consumables Lubricants oils greases Batteries Base unit Metals steel aluminum Plastics thermoplasts duroplasts Contaminated materials auxiliary agents felt cleaning cloths Electrical m...

Страница 119: ...damage to property Observe the following points Make sure there is good ventilation in closed rooms before repairing leaks Wear safety goggles and gloves Prevent battery fluids from getting into the d...

Страница 120: ...t disposal in accor dance with the safety data sheets 2 26 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Table 10 1 Disposal material groups 10 4 Disp...

Страница 121: ...m 0200517 Length 20 m Table 11 1 PLC connecting cable The PLC connecting cables are equipped with three colored LEDs LED color Meaning Green Voltage on PIN 1 Yellow Signal on PIN 4 White Signal on PIN...

Страница 122: ...Accessories OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 122...

Страница 123: ...12 Spare parts supply Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 123...

Страница 124: ...Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 124...

Страница 125: ...or all other countries not included in the following list please contact the service department in Switzerland Customer with special agreements should contact the service department specified in the c...

Страница 126: ...r Automation Ltd A Zone 16th Floor JIER Building 21th Xinxi Road 250022 Jinan China 86 531 81 61 6465 service gudeljier com India G del India Pvt Ltd Gat No 458 459 Mauje Kasar Amboli Pirangut Tal Mul...

Страница 127: ...6 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Finland Greece Norway Sweden Switzerland Turkey Bosnia and Herzegovina G del GmbH Sch neringer Strasse 48 4073 Wilheri...

Страница 128: ...tics G del Intralogistics GmbH Gewerbegebiet Salzhub 11 83737 Irschenberg Germany 49 8062 7075 0 service intralogistics de gudel com Italy G del S r l Via per Cernusco 7 20060 Bussero Mi Italy 39 02 9...

Страница 129: ...26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Table 12 4 Service departments for all other countries Inquiries outside of business hours If you have service inqui...

Страница 130: ...Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 130...

Страница 131: ...Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch accessories 750 Y 8523 024 2 Stk 110...

Страница 132: ...without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MANUAL Automa...

Страница 133: ...1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915 1304 1526...

Страница 134: ...M4 3 4 6 5 1 M5 5 9 8 6 10 M6 10 1 14 9 17 4 M8 24 6 36 1 42 2 M10 48 71 83 M12 84 123 144 M14 133 195 229 M16 206 302 354 M20 415 592 692 M22 567 804 945 M24 714 1017 1190 M27 1050 1496 1750 M30 142...

Страница 135: ...Nm 50 70 80 M3 0 37 0 8 1 1 M4 0 86 1 85 2 4 M5 1 6 3 6 4 8 M6 2 9 6 3 8 4 M8 7 1 15 2 20 3 M10 14 30 39 M12 24 51 68 M14 38 82 109 M16 58 126 168 M20 115 247 330 M22 157 337 450 M24 198 426 568 M27 2...

Страница 136: ...Torque tables OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US 136...

Страница 137: ...10 fold 50 Fig 5 6 Connecting 402 52 Fig 5 7 Connecting 402B 53 Fig 5 8 Display sequence of display LCD 61 Fig 5 9 Lubrication cycle 62 Fig 6 1 Lubrication quantity P2 68 Fig 6 2 Example lubrication...

Страница 138: ...ay element and malfunctions 106 Fig 11 1 PLC connecting cable 121 Fig 12 1 Explanation of symbols 131 Illustrations OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v...

Страница 139: ...e Factory settings for P2 70 Table 7 1 Table of cleaning agents 75 Table 7 2 Lubricants Automatic lubrication system FlexxPump 76 Table 7 3 Lubricants Automatic lubrication system FlexxPump Pre lubric...

Страница 140: ...in Europe 127 Table 12 4 Service departments for all other countries 129 Table 12 5 Service departments outside of business hours 129 Table 13 1 Torque table for zinc plated screws lubricated with Mo...

Страница 141: ...storage period 34 Checking Automatic lubrication system 89 Delivery 46 Function FlexxPump 402 402B 62 Lubrication system 57 85 97 Cleaning 113 114 Cleaning agents 75 Connecting Electrical equipment 51...

Страница 142: ...tion of abbreviations 16 Explanation of symbols 16 F Fault message 39 FlexxPump Disassembling 90 Mounting 47 91 FlexxPump 402 Actuating 54 FlexxPump 402 402B Check function 62 power on 61 101 FlexxPum...

Страница 143: ...Maximum storage period G del H1 34 Minimum lubrication quantity Splitter 34 69 Mounting 46 FlexxPump 47 91 MSDS 26 O Occupational safety 22 Operation 17 63 Original spare part 73 105 P Packaging Repai...

Страница 144: ...Maximum pressure 34 Minimum lubrication quantity 34 69 Pressure difference 34 State of the art 17 Storage 111 Storage conditions 112 Symbol 24 T Technical data 30 Temperature 112 Temperature range 33...

Страница 145: ...this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071...

Страница 146: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 147: ...Layout Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 148: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 149: ...Spare parts lists Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 150: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 151: ...ity for TriboServ See also 2 Declaration of conformity for TriboServ 153 2 Declaration of conformity for TriboServ 154 Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 9007199...

Страница 152: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 402 402B 90071992656444683_v9 0_EN US...

Страница 153: ...ility 2004 108 EG The manufacturer herewith declares that the following lubricating systems FlexxPump 401 402 and FlexxPump 401 M 402 M as well as FlexxPump 501 502 and FlexxPump 501 M 502 M delivered...

Страница 154: ...ility 2004 108 EG The manufacturer herewith declares that the following lubricating systems FlexxPump 401 B 402 B and FlexxPump 401 BM 402 BM as well as FlexxPump 501 B 502 B and FlexxPump 501 BM 502...

Страница 155: ...ie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 Fax 41 62 916 91 50 E mail info ch gudel com www gudel com clasch 9 0 28 10 2019 OPERATING MANUAL Automatic lubrication system FlexxPump 40...

Страница 156: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 info ch gudel com www gudel com...

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