Guardian ULTRA SOURCE 004582-2 Скачать руководство пользователя страница 23

21

ACTUATOR

GOVERNOR

4

0

CLOSEST TO BEARING

CLOSEST TO BEARING

STATOR

STATOR

30

85

87a

86

87

SC

BLACK

12V

BATTERY

SM

RED

SP2

SP1

IM2

FSS

LOP

D

D

IM1

STOP

RUN

(START)

0

IC

PIN #

12

11

10

8
9

7

6

SCR

5

4

3

0

2

1

F1

GND

SSR

ENGINE WIRING

30A

C.B.

22

C.B.

30A

0

22

22

G

0

0

TWISTLOK

120V/30A

WHITE

22

0

0

G

WHITE

TWISTLOK

120V/30A

20A

C.B.

C.B.

20A

C.B.

30A

30A

C.B.

LOAD

LINE

W

H

I

T

E

H

O

T

3

H

O

T

1

W

H

I

T

E

0

5

4

2

H

O

T

3

1

H

O

T

DUPLEX

120V/20A

120/240V

30A TWISTLOK

W

H

I

T

E

0

4

5

W

H

I

T

E

2

WHITE

120V/20A

GFCI

X

Y

G

66

66

REGULATOR

REGULATOR

VOLTAGE

VOLTAGE

12Vdc OUTLET

12Vdc OUTLET

RESET BKR

RESET BKR

10A AUTO

10A AUTO

162

162

6

4

0

162

162

11S

11S

22S

22S

SCR - STARTER CONTACTOR RELAY

SCR - STARTER CONTACTOR RELAY

TB1, TB2 - TERMINAL BLOCK

TB1, TB2 - TERMINAL BLOCK

SSR - START / STOP RELAY

SSR - START / STOP RELAY

SP2 - SPARK PLUG, CYL. 2

SP2 - SPARK PLUG, CYL. 2

SP1 - SPARK PLUG, CYL. 1

SP1 - SPARK PLUG, CYL. 1

SM - STARTER MOTOR

SM - STARTER MOTOR

SC - STARTER CONTACTOR

SC - STARTER CONTACTOR

R1 - 25 OHM, 25W RESISTOR

R1 - 25 OHM, 25W RESISTOR

IM2 - IGNITION MODULE, CYL. 2

IM2 - IGNITION MODULE, CYL. 2

FSS - FUEL SHUT OFF SOLENOID

FSS - FUEL SHUT OFF SOLENOID

CB1 - 6AMP AUTO RESET BREAKER

CB1 - 6AMP AUTO RESET BREAKER

LOP - LOW OIL PRESSURE

LOP - LOW OIL PRESSURE

IM1 - IGNITION MODULE, CYL. 1

IM1 - IGNITION MODULE, CYL. 1

GND - GROUND BAR

GND - GROUND BAR

F1 - 10A FUSE

F1 - 10A FUSE

D2 - 600V 12A DIODE

D2 - 600V 12A DIODE

D - ENGINE SHUTDOWN DIODE

D - ENGINE SHUTDOWN DIODE

BA - BRUSH ASSEMBLY

BA - BRUSH ASSEMBLY

LEGEND

LEGEND

RECTIFIER

RECTIFIER

CHARGE

CHARGE

BATTERY

BATTERY

CHARGE

CHARGE

BATTERY

BATTERY

RECTIFIER

RECTIFIER

D2

D2

R1

R1

22

22

ENGINE SHUTDOWN P.C.B.

ENGINE SHUTDOWN P.C.B.

ELECTRONIC GOVERNOR /

ELECTRONIC GOVERNOR /

C.B.

CONTROL

CONTROL

SWITCH

SWITCH

IDLE

IDLE

ON/OFF

ON/OFF

60A

22S

22S

55

55

11S

11S

55A

55A

TB2

TB2

TB1

TB1

BLK

BLK

CB1

CB1

BLK

BLK

RED

RED

1

2

11

11

44

44

(50A/60A) OUTLET

120/240V

IDLE CONTROL

IDLE CONTROL
TRANSFORMERS

TRANSFORMERS

8

PIN #

PIN #

12

12

10

10

11

11

9

BA

BA

77A

77A

5

7

6

66A

66A

4

3

2

66

66

55

55

77

77

6

55A

55A

22S

22S

11S

11S

22

22

77

77

50A/

4

0

77A

77A

66A

66A

77

77

66

66

6

55

55

2

55A

55A

22S

22S

11S

11S

44

44

11

11

11

11

22

22

22

22

11

11

44

44

44

44

83

83

167

167
229

229

15B

15B

0

86

86

86

86

15B

15B

229

229

14

14

167

167

0

86

86

0

14

14

0

0

15

15

15

15

0

55A

55A

55

55

0

14

14

18

14

44A

11A

44A

11A

11

44

22

44

44

44

11

11

11

11

44

11

44

44B

44

11B

11

22

0

0

22

22

11B

0

11B

0

0

0

44

44

0

11A

0

0

0

0

0

0 0 0 55

0

0

0

13

15

16

17

14

13

14

17

15

86

167

0

15

18

0

15

15

0

0

15

15

0

44

11

11

44

11C

11D

44D

44C

44C

11C

11D

44D

22

22

22

22

22

22

22

22

0

22

0

14

14

13

9

10

12

5

1

2

6

4

8

18

15

0

14

86

15

16

0

15

13

167

0

18

15

86

17

14

13

13

16

13

17

83

83

167

167

229

229

15B

15B

0

13A

13A

15

15

15

15

15

15

15

15

55A

55A

55

55

0

14

14

66A

66A

77A

77A

4

66

66

77A

77A

4

0

66A

66A

6

77

77

0

15A

15A

13A

13A

0

0

0

0

15A

15A

0

14

14

0

14

14

14

14

14

14

162

162

55

55

55A

55A

-

+

J1

J1

J2

J2

OFF

ON

GREEN

WHITE

X

Y

10

12 11

8

9

6

7

4

5

2

3

1

22

11

44

15B

229

14

167

0

86

0

0

15

15

0

55A

55

0

14

Section 5 — Electrical Data

Commercial-Industrial-Residential Portable Generator System

Wiring Diagram, UltraSource Portable Generator – Drawing No. 0G0731

Содержание ULTRA SOURCE 004582-2

Страница 1: ...Y ASSEMBLY OPERATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODEL 004582 2 15 000 Watt Portable Generator AUTHO...

Страница 2: ...2 Adding Gasoline 11 2 7 To Start The Engine 11 2 8 Stopping The Engine 12 2 9 Automatic Idle Control 12 2 10 Cold Weather Operation De Icer 12 2 11 Low Oil Pressure Shutdown 12 2 11 1 Initial Start...

Страница 3: ...d to operate the equipment in an emergency CAUTION Always disconnect spark plug wires and place the wires where they cannot contact the spark plugs to prevent accidental starting when setting up trans...

Страница 4: ...rator are rotating and or hot during operation Exercise care near running generators GENERAL HAZARDS Never operate in an enclosed area or indoors For safety reasons GENERAC recommends that the mainten...

Страница 5: ...nd national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is operated in accordance with t...

Страница 6: ...efer to Figure 2 shown on opposite page and install the wheel kit as follows Place the generator on a hard flat surface Stand at the engine end of the unit and gently tilt the generator forward high e...

Страница 7: ...RED battery cable to the battery Positive terminal After making sure that the connection is tight slip the rubber boot over the terminal connection Connect the BLACK battery cable to the battery Nega...

Страница 8: ...ctrical lighting appliance tool and motor loads 5 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical l...

Страница 9: ...tion Instead of following its normal safe path electricity passes through a persons body to reach the ground For example a defective appliance can cause a ground fault A GFCI receptacle does NOT prote...

Страница 10: ...ed by two 30 Amp push to reset circuit breakers 2 2 5 12 VOLT DC 10 AMP RECEPTACLE This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge...

Страница 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Страница 12: ...llow 3 times the listed watts for starting these devices 10 Section 2 Operation Commercial Industrial Residential Portable Generator System 2 6 BEFORE STARTING THE GENERATOR Prior to operating the gen...

Страница 13: ...Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while i...

Страница 14: ...al fast governed engine speed when electrical load is connected When the load is removed the engine will run at a reduced speed of 2100RPM With the switch Off the engine runs at the normal fast engine...

Страница 15: ...ge measured at the outlet should be 8 12 VDC This is normal and does not indicate a faulty charging system To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If ne...

Страница 16: ...tion 1 2 Load 10 Hours 1 6 gallons per hour Check Oil Level Service Air Pre Cleaner Change Oil and Oil Filter Clean Spark Arrestor Screen Check Valve Clearance Service Air Cleaner Replace Spark Plugs...

Страница 17: ...erior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to...

Страница 18: ...ce if necessary and remove paper filter Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly Clean air cle...

Страница 19: ...as high as it can go Insert a 0 002 0 004 inch 0 05 0 1mm feeler gauge between the rocker arm and valve stem Correct clearance is when a slight drag is felt when sliding the gauge back and forth If th...

Страница 20: ...gine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spark plugs and pour about 1 2 ounce 15 ml of engine oil into the cylinders Cover...

Страница 21: ...spark plug 5 Replace spark plug 6 Water in gasoline 6 Drain fuel tank fill with fresh fuel 7 Overchoking 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Exces...

Страница 22: ...30A TWISTLOK WHITE WHITE 0 4 5 WHITE WHITE 2 WHITE WHITE 120V 20A 120V 20A GFCI GFCI X Y G C B C B CONTRO SWITC IDL ON OF 60A 60A 50A 60A OUTLET 50A 60A OUTLET 120 240V 120 240V 50A 50A 22 11 44 15B 2...

Страница 23: ...HARGE CHARGE BATTERY BATTERY CHARGE CHARGE BATTERY BATTERY RECTIFIER RECTIFIER D2 D2 R1 R1 22 22 ENGINE SHUTDOWN P C B ENGINE SHUTDOWN P C B ELECTRONIC GOVERNOR ELECTRONIC GOVERNOR CONTROL CONTROL SWI...

Страница 24: ...ULATOR ELECTRONIC ELECTRONIC C1 10 C1 10 77A 77A 77 77 77 77 C1 8 C1 8 55 55 C1 5 C1 5 77A 77A C1 3 C1 3 55A 55A CONTROL CONTROL PRINTED CIRCUIT PRINTED CIRCUIT 167 167 5 229 229 TR2 TR2 86 86 22S 22S...

Страница 25: ...23 Section 6 Notes Commercial Industrial Residential Portable Generator System...

Страница 26: ...Section 6 Notes Commercial Industrial Residential Portable Generator System 24...

Страница 27: ...Section 6 Notes Commercial Industrial Residential Portable Generator System 25...

Страница 28: ...8 11 12 13 25 26 27 3 30 35 65 7 41 42 43 44 45 46 47 49 50 51 52 53 54 57 58 41 42 43 44 45 46 47 49 50 51 52 53 54 56 57 58 2 5 17 18 34 35 40 57 139 153 59 60 61 63 65 62 64 14 18 45 40 43 44 42 41...

Страница 29: ...1 CLAMP OIL TUBE 31 0D4497 1 PLUG CRANKCASE GOVERNOR BORE 32 0C3971E 1 ASSEMBLY DIPSTICK WITH HANDLE 33 0D3745 1 TUBE DIPSTICK 34 0C3027 3 O RING OIL CLR 35 0E9842 1 SEAL 42 I D CRANKSHAFT ITEM PART N...

Страница 30: ...116 125 127 122 78 84 149 143 146 145 143 140 144 142 67 86 66 80 71 37 72 74 75 DETAIL A 153 87 69 81 73 68 70 82 83 151 150 85 79 135 141 138 137 154 128 129 108 132 131 130 134 133 126 155 DETAIL A...

Страница 31: ...HROME 109 0D4767 1 SWITCH ROCKER 110 0D1142A 1 WRAPPER LOWER CYLINDER 2 111 0D1143 1 WRAPPER UPPER CYLINDER 2 112 0F1177 1 ASSEMBLY GROUND WIRE 113 022097 4 WASHER LOCK M6 1 4 ITEM PART NO QTY DESCRIP...

Страница 32: ...ustrial Residential Portable Generator System Generator Drawing No 0G0742 A 10 33 11 38 8 39 24 12 14 23 21 46 34 31 13 32 31 39 17 28 42 43 44 19 32 10 17 16 2 4 9 3 15 37 35 5 30 20 6 1 7 25 40 19 3...

Страница 33: ...2417A 1 EARTH STRAP 3 8X 3 8 20 082121C 1 CLIP J VINYL COAT 625 ID 21 066386 1 ASSEMBLY BRUSH HOLDER 22 0C2824 1 SCREW TAP R 10 32 X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC...

Страница 34: ...32 Section 7 Exploded Views and Parts Lists Commercial Industrial Residential Portable Generator System Control Panel Drawing No 0G0727 B...

Страница 35: ...097 1 WASHER LOCK M6 1 4 37 049813 1 NUT HEX M6 1 0 G8 ITEM PART NO QTY DESCRIPTION 38 065795 2 RECTIFIER BATTERY CHARGER 39 0D4804 2 TRANSFORMER IDLE CURRENT 40 0C1085 4 SCREW PPHM M3 0 5 X 8 41 0517...

Страница 36: ...nerator System Frame Handle Wheel Kit Drawing No 0E0695 B 34 33 14 15 7 34 6 11 35 10 49 8 5 7 9 12 13 39 40 26 24 38 39 20 17 19 22 21 36 6 7 42 6 5 7 26 32 52 47 46 45 50 25 17 17 18 16 44 43 48 3 7...

Страница 37: ...12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW ITEM PART NO QTY DESCRIPTION 29 045900 2 WASHER FLAT 3 4 15 kW 30 0D7668 2 12 3 PNEUM WHEEL 3 4 A...

Страница 38: ...y deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of coun...

Страница 39: ...h emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions r...

Страница 40: ...res caused by any contaminated fuels oils or lack of proper oil levels Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devi...

Страница 41: ......

Страница 42: ...8 4 SCREW HHTT M6 1 0 X 12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW 0D2496 1 AXLE 3 4 DIA X 27 25 12 5 kW 29 045900 2 WASHER FLAT 3 4 15 kW 0...

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