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3.3.6 REPLACING THE SPARK PLUG

Use Champion RC14YC spark plug or equivalent. The correct air

gap is 0.76 mm (0.030 in.). 

Replace the plug once each

year

This will help your engine start easier and run better.

1. Stop the engine and pull the spark plug wire off of the spark

plug.

2. Clean the area around the spark plug and remove it from the

cylinder head.

3. Set the spark plug's gap to 0.76 mm (0.030 in.). Install the

correctly gapped spark plug into the cylinder head.

Figure 18 - Spark Plug Gap

3.4 SERVICE AIR CLEANER

Your engine will not run properly and may be damaged if you run

it using a dirty air cleaner. Clean or replace the air cleaner paper

filter once a year. Clean or replace more often if operating under

dusty conditions. Clean foam pre-cleaner every month or more

often under dusty conditions.

Figure 20 - Air Cleaner

To clean or replace foam pre-cleaner:

•  Remove air cleaner cover, then foam pre-filter.
• Wash pre-cleaner in soapy water. Squeeze pre-filter dry in

clean cloth (DO NOT TWIST).

•  Clean air cleaner cover before re-installing it.

To clean or replace paper air filter:

•  Remove air cleaner cover; then remove foam pre-filter (service

if necessary) and remove paper filter.

•  Clean paper filter by tapping it gently on a solid surface. If the

filter is too dirty, replace it with a new one. Dispose of the old

filter properly.

•  Clean air cleaner cover then slip pre-cleaner over filter. Next

insert new paper filter into the base of the air cleaner.  Re-

install air cleaner cover.

Note: To order a new air filter, please contact the
nearest authorized service center at 1-800-333-1322.

3.5 CLEAN SPARK ARRESTOR 

SCREEN

The engine exhaust muffler has a spark arrestor screen. Inspect

and clean the screen at least once each year. If unit is used

regularly, inspect and clean more often.

NOTE: If you use your generator on any forest-
covered, brush-covered or grass-covered unimproved
land, it must equipped with a spark arrestor. The spark
arrestor must be maintained in good condition by the
owner/operator.

Clean and inspect the spark arrestor as follows:

•  Remove the screen retaining bracket by removing the screw.
•  Slide the spark arrestor screen out from the tail pipe.
•  Inspect screen and replace if torn, perforated or otherwise

damaged. DO NOT USE a defective screen. If screen is not

damaged, clean it with commercial solvent.

•  Replace the screen and the retaining bracket.

Section 3 — Maintenance

Commercial-Industrial-Residential Portable Generator System

Pre-Cleaner

Filter

Cover

Base

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Section 5 - Notes

Commercial-Industrial-Residential Portable Generator System

Содержание ULTRA SOURCE 004451

Страница 1: ...Y ASSEMBLY OPERATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 004451 12 500 WATT 004582 15 000 WATT AUTHOR...

Страница 2: ......

Страница 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Страница 4: ......

Страница 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Страница 6: ......

Страница 7: ...rminal After making sure that the connection is tight slip the rubber boot over the terminal connection Connect the BLACK battery cable to the battery Negative terminal Make sure the connection is tig...

Страница 8: ......

Страница 9: ...cause a ground fault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires whil...

Страница 10: ......

Страница 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Страница 12: ......

Страница 13: ...ge Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine whil...

Страница 14: ......

Страница 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

Страница 16: ......

Страница 17: ...ngs 3 3 2 TO CLEAN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt an...

Страница 18: ......

Страница 19: ...the engine While watching the piston through the spark plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen...

Страница 20: ......

Страница 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

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Страница 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

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Страница 25: ...23 Section 6 Electrical Data Commercial Industrial Residential Portable Generator System Schematic Drawing No 0E0229 A...

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Страница 27: ...ING OIL CLR 35 0E9842 1 SEAL 42 I D CRANKSHAFT ITEM PART NO QTY DESCRIPTION 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE 37 0C3006 10 SCREW HHFC M10 1 5 X 55 38 080318 8 SCREW HHFC M6 1 0 X 25 39 0C...

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Страница 29: ...EW TAPTITE M6 1 0 X 25 BP ITEM PART NO QTY DESCRIPTION 115 0F1338B 1 ASSY IGN COIL W DIODE NO ADV 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 118 0D6142 2 SCREW PPHM M4 0 7 X 40 119 0D5399A...

Страница 30: ......

Страница 31: ...SCREW TAP R 10 32 X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 0517...

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Страница 33: ...20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37 049813 1 NUT HEX M6 1...

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Страница 35: ...39214 6 BOLT CARR 3 8 16 X 1 28 0D9165 1 AXLE 3 4 DIA X 30 15 kW 0D2496 1 AXLE 3 4 DIA X 27 25 12 5 kW ITEM PART NO QTY DESCRIPTION 29 045900 2 WASHER FLAT 3 4 15 kW 045900 4 WASHER FLAT 3 4 12 5 kW 3...

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Страница 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

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