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Table of Contents

PNEG-1829 

48' Dura-Lok Plank and Support Manual

3

Contents

Chapter 1  Introduction  ..........................................................................................................................................4

Chapter 2  Safety .....................................................................................................................................................5

Safety Guidelines  .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ................................................................................................................................. 7
Safety Sign-Off Sheet  ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10

Chapter 3  Decals ..................................................................................................................................................11

Roof Damage Warning and Disclaimer ............................................................................................... 11

Chapter 4  Monorail Installation ..........................................................................................................................14

Fan Placement Diagram  ..................................................................................................................... 14
Tie Bar Detail  ...................................................................................................................................... 15
Tie Strap Detail  ................................................................................................................................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details  ............................................................................................................... 19
Splicing Rails ....................................................................................................................................... 20

Chapter 5  Flooring - Planks  ................................................................................................................................21

Floor Splice Details  ............................................................................................................................. 21
Flashing Installation  ............................................................................................................................ 22
Center Well Assembly Details ............................................................................................................. 24
Intermediate Well Assembly Details .................................................................................................... 25

Chapter 6  Layouts ................................................................................................................................................26

48'-15" Rail Spacing Layout  ................................................................................................................ 26
48'-15" Monorail Spacing Layout  ........................................................................................................ 27
48'-16" Monorail Spacing Layout  ........................................................................................................ 28
48'-16" Rail Spacing Layout  ................................................................................................................ 29
48'-17" Rail Spacing Layout  ................................................................................................................ 30
48'-17" Monorail Spacing Layout  ........................................................................................................ 31
48'-18" Monorail Spacing Layout  ........................................................................................................ 32
48'-18" Rail Spacing Layout  ................................................................................................................ 33
48'-20" Rail Spacing Layout  ................................................................................................................ 34
48'-20" Monorail Spacing Layout  ........................................................................................................ 35
48'-22" Monorail Spacing Layout  ........................................................................................................ 36
48'-22" Rail Spacing Layout  ................................................................................................................ 37
48'-26" Rail Spacing Layout  ................................................................................................................ 38
48'-26" Monorail Spacing Layout  ........................................................................................................ 39
48' Floor Bundle Layout  ...................................................................................................................... 40
48' Plank Layout .................................................................................................................................. 41

Chapter 7  Warranty  ..............................................................................................................................................43

Содержание PNEG-1829

Страница 1: ...PNEG 1829 48 Dura Lok Plank and Support Manual Owner s Manual PNEG 1829 Date 08 09 11...

Страница 2: ...and Support Manual All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make change...

Страница 3: ...19 Splicing Rails 20 Chapter 5 Flooring Planks 21 Floor Splice Details 21 Flashing Installation 22 Center Well Assembly Details 24 Intermediate Well Assembly Details 25 Chapter 6 Layouts 26 48 15 Rai...

Страница 4: ...ding to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assu...

Страница 5: ...ctions Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is...

Страница 6: ...pment clearance Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered Any electrical control equipment in contact with the bin should be properly gro...

Страница 7: ...re installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety s...

Страница 8: ...the job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear stee...

Страница 9: ...e operating and safety procedures for this equipment This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all ti...

Страница 10: ...a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raised above the ground and vegetation Any stacking and spacing materials should no...

Страница 11: ...roof vent icing DC 969 CAUTION The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems Adequate ventilation and or makeu...

Страница 12: ...ls 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate Keep clea...

Страница 13: ...Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Failure to heed these warnings could result in serious injury death structural damage or collapse of tank 1 Use CENTER FLOOR OUTLET...

Страница 14: ...nk and Support Manual 4 Monorail Installation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 4A Floor planks should be perpendicular to...

Страница 15: ...ily evenly spaced Rail spacing details on Pages 26 39 detail tie bar placements in each layout 2 A single 10 x 5 8 self drilling screws may be used to fasten the tie bars at each end to the rails as n...

Страница 16: ...ps should be used when a tie bar cannot be used to connect rails together due to special spacing of monorail Tie strap should be connected to all three 3 rails using self drilling screws See Figure 4D...

Страница 17: ...corners of the monorail leg into the rails as shown 2 By twisting the leg it will spread the rail enough to get the other corners inside 3 The leg can then be pushed down into the rail until the tabs...

Страница 18: ...16 26 See Page 38 22 627 5 8 22 26 See Page 38 20 628 7 10 27 22 See Page 37 20 772 9 12 33 22 See Page 37 19 810 10 14 38 22 See Page 37 18 853 11 16 43 20 See Page 34 18 2115 13 18 48 20 See Page 34...

Страница 19: ...48 Dura Lok Plank and Support Manual 19 Outer Perimeter Rail Details 3 Sections of monorail should be placed around the perimeter of the bin Monorail legs for perimeter rails should be spaced 16 apart...

Страница 20: ...ered at each rail splice 2 The closest leg may be moved a few inches over to center it under the splice If more than 3 of movement is required to center the leg under the splice add an additional leg...

Страница 21: ...gure 5E on Page 24 and plank layout on Page 41 and plank length chart on Page 42 Install plank length A first then install the corresponding plank length B Continue until floor is complete Center and...

Страница 22: ...See detail C in Figure 5B This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing edges After the floor is in place lay the flashing pieces on top of the floor...

Страница 23: ...5 Flooring Planks PNEG 1829 48 Dura Lok Plank and Support Manual 23 Flashing Installation Continued Figure 5C 2 66 Corrugation Figure 5D 4 00 Corrugation...

Страница 24: ...5 Flooring Planks 24 PNEG 1829 48 Dura Lok Plank and Support Manual Center Well Assembly Details Figure 5E 48 Diameter Bin Center Well Position...

Страница 25: ...5 Flooring Planks PNEG 1829 48 Dura Lok Plank and Support Manual 25 Intermediate Well Assembly Details Figure 5F 48 Diameter Bin Intermediate Well Position...

Страница 26: ...ual 6 Layouts 48 15 Rail Spacing Layout Figure 6A 48 Diameter 15 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 18 for leg and rail spacing char...

Страница 27: ...MONO 138 4 A 11 08MONO 133 4 A 10 75MONO 129 4 A 10 08MONO 121 2 A 3MONO 36 67 48 Diameter 15 Spacing Measurement in Inches Rail Section 1 Section 2 Section 3 1 147 264 147 2 145 2 264 145 2 3 144 264...

Страница 28: ...n Inches Rail Section 1 Section 2 Section 3 1 147 264 147 2 145 2 264 145 2 3 145 2 264 145 2 4 144 264 144 5 140 4 264 140 4 6 137 04 264 137 04 7 132 96 264 132 96 8 258 258 9 252 252 10 243 6 243 6...

Страница 29: ...l Spacing Layout Figure 6D 48 Diameter 16 Rail Spacing Tie bar See Page 15 for installation detail Tie strap See Page 16 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Страница 30: ...l Spacing Layout Figure 6E 48 Diameter 17 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Страница 31: ...ion 1 Section 2 Section 3 1 147 264 147 2 145 2 264 145 2 3 145 2 264 145 2 4 143 04 264 143 04 5 140 4 264 140 4 6 135 6 264 135 6 7 264 264 8 255 96 255 96 9 249 249 10 238 8 238 8 11 228 228 12 213...

Страница 32: ...Inches Rail Section 1 Section 2 Section 3 1 147 264 147 2 145 2 264 145 2 3 145 2 264 145 2 4 141 6 264 141 6 5 138 264 138 6 132 96 264 132 96 7 261 261 8 253 92 253 92 9 243 6 243 6 10 234 234 11 2...

Страница 33: ...l Spacing Layout Figure 6H 48 Diameter 18 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Страница 34: ...l Spacing Layout Figure 6I 48 Diameter 20 Rail Spacing Tie strap See Page 16 for installation detail Tie bar See Page 15 for installation detail NOTE This depicts monorail spacings only Leg spacing is...

Страница 35: ...6 5 138 264 138 6 131 04 264 131 04 7 255 6 255 6 8 246 246 9 234 234 10 216 216 11 204 204 12 183 183 13 157 2 157 2 14 249 15 164 4 Part Description Qty FL 404 20 20 Monorail Tie Bar 120 FL 7411 Mon...

Страница 36: ...8 4 A 15 5MONO 186 4 A 12 9MONO 155 4 A 12 25MONO 147 4 A 12MONO 144 10 A 11 7MONO 140 4 A 11 3MONO 136 4 A 3MONO 36 67 Part Description Qty FL 404 22 22 Monorail Tie Bar 120 FL 7411 Monorail Strap 1...

Страница 37: ...Spacing Layout Figure 6L 48 Diameter 22 Rail Spacing Tie strap See Page 16 for installation details Tie bar See Page 15 for installation details NOTE This depicts monorail spacings only Leg spacing i...

Страница 38: ...Spacing Layout Figure 6M 48 Diameter 26 Rail Spacing Tie strap See Page 16 for installation details Tie bar See Page 15 for installation details NOTE This depicts monorail spacings only Leg spacing i...

Страница 39: ...96 264 132 96 6 120 96 264 120 96 7 240 240 8 216 96 216 96 9 198 198 10 171 171 11 131 04 131 04 12 157 2 14 63 m Diameter 66 04 cm Spacing Measurement in Centimeters Rail Section 1 Section 2 Sectio...

Страница 40: ...ut Figure 6O 48 Plank Layout Bundles NOTE The 48 floor is split up into two 2 identical bundles Each bundle covers half of the floor The split of the floor is staggered from one 7 plank to the next Th...

Страница 41: ...PNEG 1829 48 Dura Lok Plank and Support Manual 41 6 Layouts 48 Plank Layout Figure 6O Plank Layout for 48 Diameter Bin...

Страница 42: ...6 5 16B 15 4 1 2 184 1 2 4686 3 17A 16 2 192 194 17B 22 2 266 6756 4 18A 22 7 264 271 18B 16 7 199 5054 6 19A 17 0 204 204 19B 23 0 276 7010 4 20A 23 4 276 280 20B 17 4 208 5283 2 21A 17 8 204 212 21B...

Страница 43: ...LAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole...

Страница 44: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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