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1. Safety

12

PNEG-2123

 Modular Tower Dryer Wiring Diagrams for CSA

Safety Sign-Off Sheet

Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety 
instructions. This sign-off sheet is provided for your convenience and personal record keeping.

Date

Employee Name 

Supervisor Name

ST-0007

Содержание CSA - Mod/F

Страница 1: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams Model CSA Mod T and F Electrical Installation Manual PNEG 2123 Version 1 1 Date 09 22 20...

Страница 2: ...Wiring Diagrams for CSA All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make ch...

Страница 3: ...lve Page 7 35 CSA Mod Dryer Soft Start with High Low Valve Page 7 36 CSA Mod Dryer ACL Starter with High Low Valve Page 8 37 CSA Mod Dryer ACL Contactor with Modulating Valve Page 8 38 CSA Mod Dryer S...

Страница 4: ...SA CSA T and F Dryer ACL Contactor with Modulating Valve Page 8 65 CSA T and F Dryer ACL Contactor with High Low Valve Page 8 66 CSA T and F Dryer Soft Start with High Low Valve Page 8 67 CSA T and F...

Страница 5: ...d persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment mus...

Страница 6: ...NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided...

Страница 7: ...g property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety sign...

Страница 8: ...gas supplier Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department The use and storage of gasoline and other flammable vapors and liquids in open conta...

Страница 9: ...hut down and repair before further operation ST 0030 2 Exercise Caution When Drying Flammable Grains Be aware that some grains are highly flammable including but not limited to rapeseed canola linseed...

Страница 10: ...nd use proper protective clothing and equipment at all times All guards must be in place before and during operation Images of guards removed in this manual are for illustration purposes only Use caut...

Страница 11: ...ering Do not smoke or use naked flames Lock out and tag out power supplies and fuel supplies to all equipment Do not work alone Work in teams of at least three so that help is immediately available in...

Страница 12: ...Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and...

Страница 13: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 13 CSA Mod Wiring Diagrams...

Страница 14: ...Diagrams for CSA 2 CSA Mod Wiring Diagrams CSA Ladder Logic Power Connections Figure 2A L1 L2 L3 GND L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 LADDER LOGIC CONTROL 3 PHASE WIRING CIRCUIT SPEED REFERENCE RE...

Страница 15: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 15 CSA Ladder Logic Fan Heater Operations Figure 2B LADDER LOGIC CONTROL FAN HEATER OPERATION...

Страница 16: ...2 CSA Mod Wiring Diagrams 16 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic BCM Operation Figure 2C LADDER LOGIC BCM...

Страница 17: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 17 CSA Ladder Logic Main I O Operations Figure 2D LADDER LOGIC CONTROL MAIN I O BOARD...

Страница 18: ...2 CSA Mod Wiring Diagrams 18 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Fan Heater Operation Figure 2E LADDER LOGIC CONTROL FAN HEATER BOARD...

Страница 19: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 19 CSA Ladder Logic Switch I O Operation Figure 2F LADDER LOGIC CONTROL SWITCH PANEL BOARD...

Страница 20: ...2 CSA Mod Wiring Diagrams 20 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Safety Relay Operation Figure 2G LADDER LOGIC CONTROL SAFETY RELAY OPERATION...

Страница 21: ...INE REACTOR CONTROL RELAY 1 FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT CONTROL R E M R O F X MAIN I O BOARD FAN 1 STARTER 2 T1 4 T2 6 T3 A1 1 L1 3 L2 5 L3 A2 14 13 NO xxHP xxA xxxV 96 95 S...

Страница 22: ...Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Motor Starter 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Ai...

Страница 23: ...e 2I SOFT START AIRSWITCH D03 0723 VFD LINE REACTOR FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT L O R T N O C R E M R O F X MAIN I O BOARD CONTROL RELAY 1 CONTROL RELAY 2 SAFETY RELAY 7 SAF...

Страница 24: ...yout Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Soft Start 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11...

Страница 25: ...038 SET TO 2 P039 10 ACCL P040 SET TO 1 0 ASSEMBLER INSTALLER VERIFY XFMR CONFIG A B C INSERT JUMPER BAR TERMINAL BETWEEN 7 10 14 20 24 27 41 46 D NOTES ARE NOT SHOWN IN EXACT SCHEMATIC PAGES CR1 LOW...

Страница 26: ...1 JUMPER TO TERM 29 30 JUMPER TO TERM 28 MJ1 06 MJ2 06 MJ2 04 MJ1 10 MJ2 08 MJ2 10 GND FJ3 04 FJ3 03 FJ3 02 FJ3 01 GND FJ5 03 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53...

Страница 27: ...stallation Marks Page 4 Figure 2L GRAIN TEMP THERMISTOR PLENUM THERMISTOR ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE UV FLAME SENSOR UV FLAME SENSOR MOD FIELD INSTALLATION MARKS PROVIDED BY INSTALLER...

Страница 28: ...FAN1 ON SPARE 1 SPARE 2 SPARE 3 12VDC FAN3 ON 12VDC BURNER AUTO BURNER1 AUTO BURNER ON BURNER1 ON AERATION AUTO FAN2 AUTO FAN2 ON AERATION ON DRY HOLD BURNER2 AUTO BURNER2 ON FAN3 AUTO SPARE BURNER 6...

Страница 29: ...J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL ACNEUTRAL AC NEUTRAL AC NEUTRAL NEUTRAL NEUTRAL J6 01 J6 02 J6 03 J6 04 J6 05 J6...

Страница 30: ...METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND...

Страница 31: ...MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR...

Страница 32: ...A 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL A...

Страница 33: ...EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUT...

Страница 34: ...ANALOG 0 10VDC ANALOG GROUND ACNEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 0...

Страница 35: ...03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J...

Страница 36: ...EUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Страница 37: ...0 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL AC NEUTRA...

Страница 38: ...J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 0...

Страница 39: ...GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL...

Страница 40: ...01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND ACNEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J...

Страница 41: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 41 CSA T and F Wiring Diagrams...

Страница 42: ...ng Diagrams for CSA 3 CSA T and F Diagrams CSA Ladder Logic Power Connections Figure 3A L1 L2 L3 GND L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 LADDER LOGIC CONTROL 3 PHASE WIRING CIRCUIT SPEED REFERENCE REV...

Страница 43: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 43 CSA Ladder Logic Fan Heater Operations Figure 3B LADDER LOGIC CONTROL FAN HEATER OPERATION...

Страница 44: ...3 CSA T and F Diagrams 44 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic BCM Operation Figure 3C LADDER LOGIC BCM...

Страница 45: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 45 CSA Ladder Logic Main I O Operations Figure 3D LADDER LOGIC CONTROL MAIN I O BOARD...

Страница 46: ...3 CSA T and F Diagrams 46 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Fan Heater Operation Figure 3E LADDER LOGIC CONTROL FAN HEATER BOARD...

Страница 47: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 47 CSA Ladder Logic Switch I O Operation Figure 3F LADDER LOGIC CONTROL SWITCH PANEL BOARD...

Страница 48: ...3 CSA T and F Diagrams 48 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Safety Relay Operation Figure 3G LADDER LOGIC CONTROL SAFETY RELAY OPERATION...

Страница 49: ...NE REACTOR CONTROL RELAY 1 FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT CONTROL R E M R O F X MAIN I O BOARD FAN 1 STARTER 2 T1 4 T2 6 T3 A1 1 L1 3 L2 5 L3 A2 14 13 NO xxHP xxA xxxV 96 95 SA...

Страница 50: ...f Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Motor Starter 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Airs...

Страница 51: ...3I SOFT START AIRSWITCH D03 0723 VFD LINE REACTOR FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT L O R T N O C R E M R O F X MAIN I O BOARD CONTROL RELAY 1 CONTROL RELAY 2 SAFETY RELAY 7 SAFET...

Страница 52: ...ut Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Soft Start 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Ai...

Страница 53: ...8 SET TO 2 P039 10 ACCL P040 SET TO 1 0 ASSEMBLER INSTALLER VERIFY XFMR CONFIG A B C INSERT JUMPER BAR TERMINAL BETWEEN 7 10 14 20 24 27 41 46 D NOTES ARE NOT SHOWN IN EXACT SCHEMATIC PAGES CR1 LOW GA...

Страница 54: ...JUMPER TO TERM 29 30 JUMPER TO TERM 28 MJ1 06 MJ2 06 MJ2 04 MJ1 10 MJ2 08 MJ2 10 GND FJ3 04 FJ3 03 FJ3 02 FJ3 01 GND FJ5 03 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53...

Страница 55: ...llation Marks Page 4 Figure 3L GRAIN TEMP THERMISTOR PLENUM THERMISTOR ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE BURNER FLAME ROD BURNER GROUND T AND F FIELD INSTALLATION MARKS PROVIDED BY INSTALLER...

Страница 56: ...AN1 ON SPARE 1 SPARE 2 SPARE 3 12VDC FAN3 ON 12VDC BURNER AUTO BURNER1 AUTO BURNER ON BURNER1 ON AERATION AUTO FAN2 AUTO FAN2 ON AERATION ON DRY HOLD BURNER2 AUTO BURNER2 ON FAN3 AUTO SPARE BURNER 6 F...

Страница 57: ...X LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05...

Страница 58: ...METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND...

Страница 59: ...1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL AC...

Страница 60: ...RA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL...

Страница 61: ...ROLL J7 01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 0...

Страница 62: ...NALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08...

Страница 63: ...EUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Страница 64: ...NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Страница 65: ...VALVE METER ROLL J7 01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 0...

Страница 66: ...J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 0...

Страница 67: ...GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL...

Страница 68: ...G GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRA...

Страница 69: ...DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers th...

Страница 70: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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