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PNEG-1744

 H-Series Catwalk Installation

3. Installation Instructions

For 

Step 1

, please refer to the instructions included in the original manual. Follow 

Step 2

 in this 

supplement. Then, return to the original manual for 

Steps 4-8

. (Step 3 in the original manual is 

obsolete for dryers without buttresses.)

Step 2:

 Build catwalk support assemblies (part numbers: D04-0499, D01-2425 and D01-2437). Refer to 

Table on Page 12

 to determine the number of support assemblies and catwalk platforms needed for the 

dryer, based upon its length and the number of modules.

Step 3:

 To install the assemblies on the dryer: A two-stack dryer will have one catwalk on the top module. 

A three-stack dryer will have one catwalk on the middle module, as well as one on the top module.

NOTE:

 

There are places where you must install supports where there is no stiffener. 

(See Figure 2I             

on Page 14.)

 To determine if this situation is applicable to the particular dryer, please refer to 

Table on Page 12

, as well as dryer layouts and locate the dryer size.

Now, return to the original manual for 

Steps 4-8

.

To install the catwalk support assembly on the middle module, measure 17.54" from the top of the stiffener 
to the top of the assembly (D04-0499). Use the hardware referenced in 

Figure 2J on Page 16

.

To install the catwalk support assembly on the top module, measure 16.57" from the top of the stiffener to 
the top of the assembly (D04-0499). Use the hardware referenced in 

Figure 2K on Page 17

.

Once all supports are in place, install catwalk sections as indicated in 

Table on Page 12

 and dryer catwalk 

layouts, using the appropriate layout length.

Step 9:

 On the truss bracket, install the plate with the hole when there is a gap between catwalk sections. 

See Figure 2G on Page 13

 for these connections and 

Table on Page 12

 for the quantities required.

On the truss bracket, install the plate without the hole where the support needs to go in the center 
of the catwalk. 

See Figure 2H on Page 13

 for these connections and 

Table on Page 12

 for the 

quantities required.

Go to Step 13 of the existing manual to finish the hand rail installation.

Содержание H-Series Catwalk

Страница 1: ...PNEG 1744 H Series Catwalk Installation Supplement for GSI Stack Dryers Built with Stiffeners Instruction Manual PNEG 1744 Date 08 17 10 ...

Страница 2: ...2 PNEG 1744 H Series Catwalk Installation ...

Страница 3: ... 10 26 Long Dryer Catwalk Layout 11 Dryer Size vs Support Attachments Needed 12 Truss Bracket Attachments for Channel Supports 13 Truss Bracket Catwalk Section Edge Locations 13 Truss Bracket Catwalk 8 Section Center Locations 13 Catwalk Support Installation for Locations with No Stiffeners 14 Catwalk Locations 16 Middle Module Location 16 Top Module Location 17 20 Catwalk Layout 18 Catwalk Front ...

Страница 4: ...ses This supplement contains catwalk installation instructions for dryers built with stiffeners Please follow this supplement when installing a catwalk on a dryer with stiffeners You will be referred back to the original manual when necessary Please study the table included for specifications that are specific to your particular size of equipment Install the catwalk on each module prior to lifting...

Страница 5: ...PNEG 1744 H Series Catwalk Installation 5 NOTES ...

Страница 6: ...twalk Support Assembly at Stiffener Parts List D04 0499 Ref Part Description Qty 1 D01 2468 Support at Stiffener 1 2 D01 2469 Stiffener Adapter Plate 1 3 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 7 4 S 968 Flange Nut 3 8 16 ZN Grade 5 7 5 401 4718 3 Brace at Stiffener 2 Hardware to attach to stiffener can be at a different location than shown ...

Страница 7: ...k Locations PNEG 1744 H Series Catwalk Installation 7 Dryer Catwalk Layouts 14 Long Dryer Catwalk Layout Figure 2B Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Страница 8: ... and Catwalk Locations 8 PNEG 1744 H Series Catwalk Installation 18 Long Dryer Catwalk Layout Figure 2C Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 ...

Страница 9: ...Catwalk Installation 9 20 Long Dryer Catwalk Layout Figure 2D Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2H on Page 13 ...

Страница 10: ...es Catwalk Installation 22 Long Dryer Catwalk Layout Figure 2E Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Страница 11: ...11 26 Long Dryer Catwalk Layout Figure 2F Figure 2I on Page 14 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Страница 12: ...te that 6 catwalk sections do not require center supports Figure 2I on Page 14 Support for catwalk edge locations without a stiffener As seen on Page 14 of layout for new stiffener supports Dryer Length of Modules Corner Length 6 Catwalk Sections 8 Catwalk Sections Figure 2G on Page 13 Figure 2H on Page 13 Figure 2I on Page 14 14 2 4 0 2 4 2 0 3 4 0 4 8 4 0 18 2 4 4 0 4 0 2 3 4 8 0 8 0 4 20 2 2 0 ...

Страница 13: ...er and Catwalk Locations PNEG 1744 H Series Catwalk Installation 13 Truss Bracket Attachments for Channel Supports Truss Bracket Catwalk Section Edge Locations Figure 2G Truss Bracket Catwalk 8 Section Center Locations Figure 2H ...

Страница 14: ...ns Stiffener and Catwalk Locations 14 PNEG 1744 H Series Catwalk Installation Catwalk Support Installation for Locations with No Stiffeners Figure 2I Typical Catwalk Support Installation where no Stiffener is Installed ...

Страница 15: ...ad 1 2 401 4713 4 Catwalk Section 1 3 401 4753 0 Adapter Channel Support 4 4 401 4717 5 Support Angle 2 5 401 4719 1 Brace at Dryer 2 6 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 8 7 S 968 Flange Nut 3 8 16 ZN Grade 5 8 8 401 4720 9 Filler Plate 1 9 325 2091 8 Channel Support 1 10 S 7645 Carriage Bolt 5 16 18 x 3 4 ZN Grade 5 20 11 S 3611 Flange Nut 5 16 18 ZN YDP 22 12 S 6606 Flange Bolt 5 16 18 ...

Страница 16: ...for Middle Module Middle Module Location Parts List Ref Part Description Qty 1 SS 692308 9 5 Gauge 2 Ring 1 2 SS 7053 N S 8 Gauge Splice 2 3 D01 0872 Stiffener Attach Angle 1 4 D01 2468 Support at Stiffener 1 5 D01 2469 Stiffener Adapter Plate 1 6 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 7 S 968 Flange Nut 3 8 16 ZN Grade 5 13 8 401 4718 3 Brace at Stiffener 2 ...

Страница 17: ...f Catwalk for Top Module Top Module Location Parts List Ref Part Description Qty 1 SS 692308 9 5 Gauge 2 Ring 1 2 SS 7053 N S 8 Gauge Splice 1 3 D01 2468 Support at Stiffener 1 4 401 4718 3 Brace at Stiffener 2 5 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 6 S 968 Flange Nut 3 8 16 ZN Grade 5 13 7 D01 2469 Stiffener Adapter Plate 1 ...

Страница 18: ... 3611 Flange Nut 5 16 18 YDP Grade 2 26 4 SS 692308 9 5 Gauge 2 Ring 1 5 D01 2468 Support at Stiffener 1 6 401 4720 9 Filler Plate 1 7 325 2091 8 Channel Support 1 8 D01 2425 Truss Bracket Catwalk 1 9 401 4718 3 Brace at Stiffener 2 10 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 16 11 S 968 Flange Nut 3 8 16 ZN Grade 5 16 12 S 6606 Flange Bolt 5 16 18 x 3 4 ZN Grade 5 6 13 D01 2606 Guard Rail Stand...

Страница 19: ...te 1 5 325 2091 8 Channel Support 1 6 D01 2425 Truss Bracket Catwalk 1 7 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 8 S 968 Flange Nut 3 8 16 ZN Grade 5 13 9 D01 2469 Stiffener Adapter Plate 1 10 401 4718 3 Brace at Stiffener 2 11 S 6606 Flange Bolt 5 16 18 x 3 4 ZN Grade 5 8 12 S 3611 Flange Nut 5 16 18 YDP Grade 2 28 13 S 7645 Carriage Bolt 5 16 18 x 3 4 ZN Grade 5 20 14 401 4744 9 End Cap Ca...

Страница 20: ...to Table on Page 12 as well as dryer layouts and locate the dryer size Now return to the original manual for Steps 4 8 To install the catwalk support assembly on the middle module measure 17 54 from the top of the stiffener to the top of the assembly D04 0499 Use the hardware referenced in Figure 2J on Page 16 To install the catwalk support assembly on the top module measure 16 57 from the top of ...

Страница 21: ...R PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GS...

Страница 22: ...e regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2010 by GSI Group Printed in the USA ...

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