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Argentina

Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Centro 
Industrial Garin
1619 Garín Pcia. de B.A.
Phone: +54-3327 414 444
Telefax: +54-3327 45 3190

Australia

GRUNDFOS Pumps Pty. Ltd. 
P.O. Box 2040 
Regency Park 
South Australia 5942 
Phone: +61-8-8461-4611 
Telefax: +61-8-8340 0155 

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H.
Grundfosstraße 2 
A-5082 Grödig/Salzburg 
Tel.: +43-6246-883-0 
Telefax: +43-6246-883-30 

Belgium

N.V. GRUNDFOS Bellux S.A. 
Boomsesteenweg 81-83 
B-2630 Aartselaar 
Tél.: +32-3-870 7300 
Télécopie: +32-3-870 7301

Belarus

Представительство ГРУНДФОС в 
Минске
220125, Минск
ул. Шафарнянская, 11, оф. 56, БЦ 
«Порт»
Тел.:  +375 17 397 397 3

+375 17 397 397 4

Факс: +375 17 397 397 1
E-mail: [email protected]

Bosnia and Herzegovina

GRUNDFOS Sarajevo
Zmaja od Bosne 7-7A,
BH-71000 Sarajevo
Phone: +387 33 592 480
Telefax: +387 33 590 465
www.ba.grundfos.com
e-mail: [email protected]

Brazil

BOMBAS GRUNDFOS DO BRASIL
Av. Humberto de Alencar Castelo Branco, 
630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015

Bulgaria

Grundfos Bulgaria EOOD
Slatina District
Iztochna Tangenta street no. 100
BG - 1592 Sofia
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201
email: [email protected]

Canada

GRUNDFOS Canada Inc. 
2941 Brighton Road 
Oakville, Ontario 
L6H 6C9 
Phone: +1-905 829 9533 
Telefax: +1-905 829 9512 

China

GRUNDFOS Pumps (Shanghai) Co. Ltd.
10F The Hub, No. 33 Suhong Road
Minhang District
Shanghai 201106
PRC
Phone: +86 21 612 252 22
Telefax: +86 21 612 253 33

COLOMBIA

GRUNDFOS Colombia S.A.S.
Km 1.5 vía Siberia-Cota Conj. Potrero 
Chico,
Parque Empresarial Arcos de Cota Bod. 
1A.
Cota, Cundinamarca
Phone: +57(1)-2913444
Telefax: +57(1)-8764586

Croatia

GRUNDFOS CROATIA d.o.o.
Buzinski prilaz 38, Buzin
HR-10010 Zagreb
Phone: +385 1 6595 400 
Telefax: +385 1 6595 499
www.hr.grundfos.com

GRUNDFOS Sales Czechia and 
Slovakia s.r.o.

Čajkovského 21
779 00 Olomouc
Phone: +420-585-716 111

Denmark

GRUNDFOS DK A/S 
Martin Bachs Vej 3 
DK-8850 Bjerringbro 
Tlf.: +45-87 50 50 50 
Telefax: +45-87 50 51 51 
E-mail: [email protected]
www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ
Peterburi tee 92G
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB 
Trukkikuja 1 
FI-01360 Vantaa 
Phone: +358-(0) 207 889 500

France

Pompes GRUNDFOS Distribution S.A. 
Parc d’Activités de Chesnes 
57, rue de Malacombe 
F-38290 St. Quentin Fallavier (Lyon) 
Tél.: +33-4 74 82 15 15 
Télécopie: +33-4 74 94 10 51 

Germany

GRUNDFOS GMBH
Schlüterstr. 33
40699 Erkrath
Tel.: +49-(0) 211 929 69-0 
Telefax: +49-(0) 211 929 69-3799
e-mail: [email protected]
Service in Deutschland:
e-mail: [email protected]

Greece

GRUNDFOS Hellas A.E.B.E. 
20th km. Athinon-Markopoulou Av. 
P.O. Box 71 
GR-19002 Peania 
Phone: +0030-210-66 83 400 
Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. 
Unit 1, Ground floor 
Siu Wai Industrial Centre 
29-33 Wing Hong Street & 
68 King Lam Street, Cheung Sha Wan 
Kowloon 
Phone: +852-27861706 / 27861741 
Telefax: +852-27858664 

Hungary

GRUNDFOS Hungária Kft.
Tópark u. 8
H-2045 Törökbálint, 
Phone: +36-23 511 110
Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited
118 Old Mahabalipuram Road
Thoraipakkam
Chennai 600 096
Phone: +91-44 2496 6800

Indonesia

PT. GRUNDFOS POMPA
Graha Intirub Lt. 2 & 3
Jln. Cililitan Besar No.454. Makasar, 
Jakarta Timur
ID-Jakarta 13650
Phone: +62 21-469-51900
Telefax: +62 21-460 6910 / 460 6901 

Ireland

GRUNDFOS (Ireland) Ltd. 
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12 
Phone: +353-1-4089 800 
Telefax: +353-1-4089 830 

Italy

GRUNDFOS Pompe Italia S.r.l. 
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112 
Telefax: +39-02-95309290 / 95838461 

Japan

GRUNDFOS Pumps K.K.
1-2-3, Shin-Miyakoda, Kita-ku, 
Hamamatsu
431-2103 Japan
Phone: +81 53 428 4760
Telefax: +81 53 428 5005

Korea

GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia 
Deglava biznesa centrs
Augusta Deglava ielā 60, LV-1035, Rīga,
Tālr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor 
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866

Mexico

Bombas GRUNDFOS de México S.A. de 
C.V. 
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000 
Telefax: +52-81-8144 4010

Netherlands

GRUNDFOS Netherlands
Veluwezoom 35
1326 AE Almere
Postbus 22015
1302 CA ALMERE 
Tel.: +31-88-478 6336 
Telefax: +31-88-478 6332
E-mail: [email protected]

New Zealand

GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S 
Strømsveien 344 
Postboks 235, Leirdal 
N-1011 Oslo 
Tlf.: +47-22 90 47 00 
Telefax: +47-22 32 21 50 

Poland

GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przeźmierowo
Tel: (+48-61) 650 13 00
Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. 
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90

Romania

Grundfos Pompe România SRL
S-PARK BUSINESS CENTER, Clădirea 
A2,
etaj 2, Str. Tipografilor, Nr. 11-15, Sector 1,
Cod 013714, Bucuresti, Romania,
Tel: 004 021 2004 100
E-mail: [email protected]
www.grundfos.ro

Russia

ООО Грундфос Россия
ул. Школьная, 39-41
Москва, RU-109544, Russia 
Тел. (+7) 495 564-88-00 (495) 737-30-00
Факс (+7) 495 564 8811
E-mail [email protected]

Serbia 

Grundfos Srbija d.o.o.
Omladinskih brigada 90b
11070 Novi Beograd 
Phone: +381 11 2258 740
Telefax: +381 11 2281 769
www.rs.grundfos.com

Singapore

GRUNDFOS (Singapore) Pte. Ltd.
25 Jalan Tukang 
Singapore 619264 
Phone: +65-6681 9688 
Telefax: +65-6681 9689

Slovakia

GRUNDFOS s.r.o.
Prievozská 4D 
821 09 BRATISLAVA 
Phona: +421 2 5020 1426
sk.grundfos.com

Slovenia

GRUNDFOS LJUBLJANA, d.o.o.
Leskoškova 9e, 1122 Ljubljana
Phone: +386 (0) 1 568 06 10
Telefax: +386 (0)1 568 06 19
E-mail: [email protected]

South Africa

Grundfos (PTY) Ltd.
16 Lascelles Drive, Meadowbrook Estate
1609 Germiston, Johannesburg
Tel.: (+27) 10 248 6000
Fax: (+27) 10 248 6002
E-mail: [email protected]

Spain

Bombas GRUNDFOS España S.A. 
Camino de la Fuentecilla, s/n 
E-28110 Algete (Madrid) 
Tel.: +34-91-848 8800 
Telefax: +34-91-628 0465 

Sweden

GRUNDFOS AB 
Box 333 (Lunnagårdsgatan 6) 
431 24 Mölndal 
Tel.: +46 31 332 23 000
Telefax: +46 31 331 94 60 

Switzerland

GRUNDFOS Pumpen AG 
Bruggacherstrasse 10 
CH-8117 Fällanden/ZH 
Tel.: +41-44-806 8111 
Telefax: +41-44-806 8115 

Taiwan

GRUNDFOS Pumps (Taiwan) Ltd. 
7 Floor, 219 Min-Chuan Road 
Taichung, Taiwan, R.O.C. 
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 
92 Chaloem Phrakiat Rama 9 Road,
Dokmai, Pravej, Bangkok 10250
Phone: +66-2-725 8999
Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Gebze Organize Sanayi Bölgesi 
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: [email protected]

Ukraine

Бізнес Центр Європа
Столичне шосе, 103
м. Київ, 03131, Україна 
Телефон: (+38 044) 237 04 00 
Факс.: (+38 044) 237 04 01
E-mail: [email protected]

United Arab Emirates

GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971 4  8815 166
Telefax: +971 4 8815 136

United Kingdom

GRUNDFOS Pumps Ltd. 
Grovebury Road 
Leighton Buzzard/Beds. LU7 4TL 
Phone: +44-1525-850000 
Telefax: +44-1525-850011 

U.S.A.

GRUNDFOS Pumps Corporation 
9300 Loiret Blvd.
Lenexa, Kansas 66219
Phone: +1-913-227-3400 
Telefax: +1-913-227-3500 

Uzbekistan

Grundfos Tashkent, Uzbekistan The Repre-
sentative Office of Grundfos Kazakhstan in 
Uzbekistan
38a, Oybek street, Tashkent
Телефон: (+998) 71 150 3290 / 71 150 
3291
Факс: (+998) 71 150 3292

Addresses Revised 09.09.2020

Содержание MGE F

Страница 1: ...MGE model F Service instructions GRUNDFOS INSTRUCTIONS ...

Страница 2: ...0 6 Emergency operation bypass 22 6 1 Establishing emergency operation 23 6 2 Re establishment of frequency converter operation 24 7 Drawings and diagrams 25 8 Tightening torques and lubrication 28 8 1 Tightening torques 28 8 2 Lubricating intervals and grease 28 9 Service tools 29 Read this document before starting service work on the product Installation and service work must comply with local r...

Страница 3: ...e product make sure that the power supply is switched off and that it cannot be accidentally switched on Wait 30 minutes before doing any work inside the product Make sure that the mains cover is fitted in MGE F if you perform service work where fault finding with power on and or with connection to PC Tool Link is needed Turn off power and wait for the control box to be de energised before you che...

Страница 4: ...6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 18 Pos Description Pos Description 1 Type designation 12 Max supply current at min and max supply voltage 2 Product number 13 Supply voltage 3 Power factor 14 Rated power 4 Production code year week 15 Output frequency 5 Serial number 16 Output voltage 6 Weight 17 CE mark 7 Enclosure class according to IEC 34 5 18 VDE mark 8 Maximum ambient temperature 1...

Страница 5: ...3500 3550 90 0 92 5 0 92 0 89 MG180MB2 48FF300 F1 4000 85903419 1000 40 60 UNIREX N3 ESSO 6310 C4 7310BE 15 Protector type PTC 160 C TP211 114 55 F 0931 TM04 2843 3208 Example MG E 160 M D 2 42 FF 300 F 1 Motor Grundfos Electronically controlled Frame size according to IEC centre line height of shaft of foot motor mm 160 180 Size of foot M L Length of stator core B D Number of poles 2 4 Diameter o...

Страница 6: ...n the frame of the control panel See figs 5 and 6 Fig 5 Configuration label Fig 6 Position of configuration label If the terminal box is replaced or mounted on another motor it must be reconfigured Contact Grundfos Service 3 General description Fig 7 Block diagram showing the functional blocks of the frequency converter TM04 2305 2308 TM04 2400 2508 TM00 8679 4206 Inrush circuit RFI filter Rectifi...

Страница 7: ...TE FOR FURTHER DATA 17 PT100 A 18 PT100 A 19 PT100 B 20 PT100 B STATUS LED 7 SENSOR INPUT 8 24V 9 GND 0 10V 0 4 20mA 1 DIGITAL INPUT 2 10 DIGITAL INPUT 3 11 DIGITAL INPUT 4 12 ANALOG OUTPUT 13 GND 14 SENSOR INPUT 2 15 24V 2 16 GND 0 10V 0 4 20mA A RS485 A Y RS485 GND B RS485 B 0 10V 0 4 20 mA 2 RUN STOP 3 GND 4 SETPOINT 5 10V 6 GND 10k PE 96348945 NC1 C1 NO1 SIGNAL RELAY MAX 250 V 2A AC1 MIN 5V 10...

Страница 8: ...al block on the control board normally have the same functions as the indicator lights on the control panel See fig 14 Fig 14 Indicator lights inside the terminal box See section 4 6 Fault finding using the indicator lights on the control panel to get an overview of the meaning of the indicator lights TM02 8513 0304 TM03 0126 4104 WARNING Electric shock Death or serious personal injury Make sure t...

Страница 9: ...ating instructions for MGE 160 and MGE 180 Start up installation and operating settings via the control panel or Grundfos GO Remote Check that the green indicator light on the control panel or inside the terminal box is on Check that the settings in Grundfos GO Remote match the pump application The menu displays are described in detail in the installation and operating instructions for MGE 160 and...

Страница 10: ...minal box WARNING Electric shock Death or serious personal injury When making the wiring connections for PC Tool Link make sure that the power is switched off and wait 30 minutes Connect the cable through the cable glands and mount the cover before switching on the power Make sure that the mains cover is fitted in MGE F if you perform service work where fault finding with power on and or with conn...

Страница 11: ...er supply Proceed to point b b Has the communication cable been disconnected YES NO Check the communication cable Contact Grundfos Service 2 The pump is running at maximum speed The sensor signal is outside the set signal range a Does the sensor setting correspond to the sensor type installed 0 10 V 0 20 mA 4 20 mA NO YES Correct the setting using Grundfos GO Remote or PC Tool E Products Proceed t...

Страница 12: ...ox On Off Normal operation 1 The pump is running Normal operational state 2 The pump is not running Operational stop which may be caused by the flow switch connected the pump stop function a The flow switch is closed Is there 5 VDC across terminals 1 9 If an extended I O module is installed the flow switch may be connected to DI3 terminals 9 10 or DI4 terminals 9 11 NO YES Flow switch closed Pump ...

Страница 13: ...d to the system pressure TM02 1604 0601 TM04 2072 1908 NO YES Connect the sensor signal correctly If the pump does not run correctly replace the I O module or the terminal box If the sensor is defective replace it Off Off The pump is not running 1 The power supply to the motor has been cut Re establish correct power supply 2 The control panel or one of the functional modules is defective Switch of...

Страница 14: ... pump is OK Proceed to the next fault possibility 5 Other faults wrong terminal box wrong configuration fatal fault Replace the terminal box Reconfigure the terminal box Replace the terminal box Flashing 1 Hz Off Normal operational stop The pump has been stopped with the button with Grundfos GO Remote using the Grundfos GENIbus by the motor start stop function Input on terminal 2 3 is open Flashin...

Страница 15: ...tor bearings Motor bearings need change service information W The motor has reached the number of operating hours for the bearing service life that is stated in the configuration Replace the bearings See section 5 2 Replacement of motor bearings 31 Replace varistor Motor varistor s need change service information W The varistor has been exposed to the allowable number of transients and needs repla...

Страница 16: ...vice Fault in stator windings Contact Grundfos Service Terminal box defective Contact Grundfos Service 77 Duty standby Communication fault Twin pump communication fault W Communication between the two pumps which have been set to duty standby function has been interrupted Cause Power supply to standby pump has been cut Re establish the power supply Communication cable has been cut Check the commun...

Страница 17: ... above 100 C The measured temperature can be read via PC Tool E products Cause Temperature sensor defective Contact Grundfos Service Continued overload Reduce the load The ambient temperature is too high or the cooling is insufficient Improve the cooling Incorrect configuration of the terminal box Contact Grundfos Service 148 DE bearing temperature high Motor drive end DE bearing temp warning limi...

Страница 18: ...nsor 1 or 2 external setpoint the feedback signal The limit set has been exceeded either upwards or downwards Procedure 1 Using PC Tool E products check which function is being monitored 2 Check in the pump system whether the alarm or warning is real If it is real remedy the fault 3 If the alarm or warning seems to be wrong for the pump system troubleshoot according to the selected sensor using th...

Страница 19: ...mmissioning service and maintenance of equipment systems and circuits may only be performed by Grundfos service technicians or a Grundfos Authorised Service Partner ASP who have attended training equivalent to Grundfos Electronics Service Expert GESE or similar Always observe local applicable safety regulation WARNING Electric shock Death or serious personal injury Due to the capacitors of MGE F t...

Страница 20: ...ing end shield in the non drive end and the spring pos 158 7 Remove the screws pos 185 holding the bearing end shield in the drive end pos 156b 8 Carefully pull the bearing end shield in the drive end and the shaft rotor pos 172 out of the stator housing Take care not to damage the stator windings 9 Remove the three screws pos 182 holding the bearing cover pos 155a 10 Remove the bearing end shield...

Страница 21: ...em to 8 Nm 6 Carefully move the bearing end shield in the drive end and the shaft rotor to their position inside the stator housing Take care not to damage the stator windings 7 Fasten the bearing end shield in the drive end with the screws pos 185 and cross tighten them to 27 Nm 8 Replace V ring pos 159e and O ring pos 157 in the bearing seat of the bearing end shield in the non drive end pos 156...

Страница 22: ...he motor is only protected by its backup fuse Normal operation must therefore be re established as quickly as possible Wait 30 minutes before doing any work inside the product Before establishing emergency operation of the pump make sure that the motor is OK You may for instance meg the motor The starting current will increase when the frequency converter is bypassed WARNING Electric shock Death o...

Страница 23: ...lar around the ends of the insulating hose in order to fasten it over the joint See figs 22 and 23 6 Briefly start the motor and observe the direction of rotation 7 If the motor s direction of rotation is wrong interchange two of the supply conductors phases 8 Put the terminal box cover pos 164 back on and fasten it with the four screws pos 166 Tighten the screws to 7 Nm TM07 6727 2520 TM03 9120 3...

Страница 24: ...gain 3 Fit the motor conductors on the correct motor terminal Blue black to U1 W2 white grey to V1 U2 and orange yellow to W1 V2 Tighten them to 2 2 Nm 4 Fit the supply conductor to one of the supply terminals and tighten it to 2 2 Nm 5 Repeat steps 2 to 4 for the remaining two joints 6 Fit the cover over the motor terminals 7 Fit the cover over the supply terminals pos 284 and tighten the screw t...

Страница 25: ...English GB 25 7 Drawings and diagrams The position numbers in fig 24 refer to the list on page 25 Fig 24 Exploded view MGE F TM04 5781 3909 ...

Страница 26: ... ring drive end 165 Knock out cable entry 170a Nameplate 171 Key 172 Shaft with rotor 178 Screw terminal box 178a Lock washer D10 5 D16 x 1 A2 178b Nut M10 DIN 934 A2 waxed 182 Screw bearing cover 182a Screw bearing cover non drive end 184 Gasket drive end 185 Screw drive end 185a Screw non drive end 185b Nut drive end 185c Nut non drive end 186 Plug for drain hole 189 Eyebolt 191 Foot 192 Screw f...

Страница 27: ...252 Cable entry block complete 253 Screw for cable entry block 259 Control panel 263 Functional module complete with plugs 264 Screw functional module 268 Earth screw 268a Earth clamp 269 Washer earth screw 273 Control board 274 Rectifier board 275 Inverter board 275a Screw for inverter board and rectifier board 276 Busbar 276a Nut for busbar 277 Insulation cover 277a Screw for insulation cover 27...

Страница 28: ...nductors 2 2 268 Terminal for PE conductor 4 279b Terminal for varistor 1 5 276a Nuts for busbar 2 2 281a Screws for coil 4 275a Screws for rectifier board and inverter board 4 Screws for inverter and IGBT step 1 step 2 4 4 264 Screws for modules 2 2 5 Motor 152 Screws for fan cover 8 178 Screws for terminal box 27 182 Screws for bearing cover in the drive end 8 182a Screws for bearing cover in th...

Страница 29: ...r B Puller C Slotted screwdriver D Torx screwdrivers set T20 T25 96884908 E Hexagon socket screwdriver 8 mm Pos Designation Supplementary information Product number F Torque screwdriver 1 6 Nm SV0438 G Torque wrench H Hexagon head driver I Hexagon socket J Torx bits set T20 T25 96884936 Pos Designation Supplementary information Product number K Digital multimeter type RMS with diode test function ...

Страница 30: ...30 ...

Страница 31: ...6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tālr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peguam ...

Страница 32: ...displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2020 Grundfos Holding A S all rights reserved www grundfos com ...

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