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Safety and environmental protection
2.2 Handling substances which are harmful to the environment

2 - 2

2 084 643 en

Maintenance Manual GMK 4075

02.0

7

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1

If, as an exception, the truck crane needs to be put into operation for certain 
types of maintenance work, great care must be taken where there are mov-
ing parts (superstructure, outrigger, cardan shafts, swivelling connections, 
motors, tiltable crane cabs, superstructure lock). There is a 

risk of injury

Ensure that all hydraulic components are returned to their initial positions 
(e.g. the boom) or locked (e.g. the outrigger). 

Escaping hydraulic fluid or compressed air can cause severe injury. Re-
member that hydraulic and compressed air systems of the truck crane are 
pressurized even when the crane is not in operation. Only tighten loose 
screw connections when the system is in depressurized condition. Always 
depressurize the hydraulic and compressed air systems before opening 
them. 

Do not allow hot materials to escape unchecked. Risk of scalding! 

Observe the applicable safety regulations when working with inflamma-
ble fluids. 

Observe the applicable safety regulations when working with process ma-
terials. 

Disconnect the earthing terminal and switch off all electrical consumers 
before removing any batteries. 

Keep the corroding effect of battery acid in mind. 

Note the fire alarm and fire fighting facilities on the site. 

Return the truck crane to proper working order once maintenance work is 
completed. Inform the crane operator accordingly. 

 2.2            

Handling substances which are harmful to the 

environment

What do environ-
mentally harmful 
substances in-
clude? 

When you carry out maintenance work on the truck crane you will occasion-
ally work with substances which are considered to be harmful to the envi-
ronment according to the current national and local regulations. 
This includes, amongst others, oil, fuel, grease, used oil and fuel filters as 
well as cloths which have come into contact with these environmentally 
harmful substances. 

When handling these substances observe the current national and re-
gional regulations as well as the instructions in this chapter. 

Содержание GMK4075

Страница 1: ...Vehicle serial number 2 084 643 en 02 07 2001 Maintenance Manual Home page ...

Страница 2: ...nt outs of data carriers on which Deutsche GROVE GmbH has delivered this document are also not subject to the alterations service Copyright reserved by Deutsche GROVE GmbH The passing on or duplication of this document as well as the use and disclosure of its contents are prohibited unless expressly permitted Offenders will be liable for damages All rights pertaining to registration of patent or u...

Страница 3: ...nual 1 General instructions 2 Safety and environmental protection 3 Cleaning 4 Run in regulations 5 Maintenance overview 6 Lubricants and fuels 7 Description of maintenance work on the carrier 8 Description of maintenance work on the superstructure 9 Longer periods out of operation 10 Tightening torques Appendix ...

Страница 4: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Страница 5: ...GMK 4075 2 084 643 en 02 07 2001 1 General instructions 1 1 1 1 Using the maintenance manual 1 1 1 2 Warnings and symbols 1 1 1 3 GROVE customer support maintenance instructions 1 2 1 4 Definitions of stated directions 1 4 ...

Страница 6: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Страница 7: ...s to highlight particularly important information The vertical line to the left of the text indicates that this text regardless of its length relates to the warning symbol s G This symbol indicates hazards related to the operation described that may cause personal injury The type of hazard e g life threatening personal in jury risk of crushing or electrocution generally precedes the warning sign S...

Страница 8: ...rsonnel The main tenance manual does not contain information on repair work Repair work may only be carried out by qualified repair personnel e g the local GROVE Customer Support Repair work also requires appropriate workshop equipment special tools and replacement parts authorized by Deutsche GROVE GmbH It is your responsibility to maintain and service the truck crane regularly in order to length...

Страница 9: ...nel A few general maintenance instructions Clean the parts of the truck crane that are to be serviced particularly the areaaroundoilfiller inspection anddrainopeningsandlubricatingnipples When changing the oil let the oil run out at operating temperature Ensure that only oils and lubricants specified in the Lubrication chart Chapter 6 are used Replace all filters within the specified period if cle...

Страница 10: ...e commissioning and use on public roads 1 4 Definitions of stated directions Some of the terms which are used to describe the location of components are defined in this section On the carrier the driver s cab is always at the front The terms rear right and left are used in relation to the definition of the term front on the carrier On the superstructure front always refers to the direction of the ...

Страница 11: ...2 Maintenance Manual GMK 4075 2 084 643 en 02 07 2001 2 Safety and environmental protection 2 1 2 1 Safety rules 2 1 2 2 Handling substances which are harmful to the environment 2 2 ...

Страница 12: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Страница 13: ...structure may be slewed and the boom may be extended into horizontal position Do not carry out maintenance work unless the truck crane is standing on flat stable ground and is prevented from rolling Keep all handles steps landings and ladders free of dirt grease snow and ice Use the proper access aids and working platforms when carrying out overhead work Wear a harness when carrying out maintenanc...

Страница 14: ...s to escape unchecked Risk of scalding Observe the applicable safety regulations when working with inflamma ble fluids Observe the applicable safety regulations when working with process ma terials Disconnect the earthing terminal and switch off all electrical consumers before removing any batteries Keep the corroding effect of battery acid in mind Note the fire alarm and fire fighting facilities ...

Страница 15: ...illing Collect and store separately Substances which are environmentally harmful should always be collected separately from other waste Also collect the environmentally harmful substances divided according to solid materials e g filter elements and liquids Disposal costs will be re duced if you collect liquids separately according to certain categories Ask your local environmental protection autho...

Страница 16: ...Safety and environmental protection 2 2 Handling substances which are harmful to the environment 2 4 2 084 643 en Maintenance Manual GMK 4075 02 07 2001 Blank page ...

Страница 17: ...3 Maintenance Manual GMK 4075 2 084 643 en 02 07 2001 3 Cleaning 3 1 3 1 Overview of the components that are easily damaged when cleaning 3 2 ...

Страница 18: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Страница 19: ... you are cleaning Never point the nozzle at electrical equipment relay and control boxes suction and venting filters or control elements and lubricated surfaces The components specified in section 3 2 are to be cleaned with particular care After cleaning with a high pressure device or a steam jet device activate an intermediate lubrication at the centralized lubrication system à Centrallubrication...

Страница 20: ...maged when cleaning On truck crane 1 Lowering limit switch 7 SLI length and angle measuring unit 2 Suspension cylinders on both sides of the truck crane 8 Angle sensor control box 3 SLI connecting box 9 Pressure sensors 4 Lifting limit switch 10 Switch box pressure sensor 5 Telescope slide faces 11 Proximity switch for swing away lattice extension 6 Air conditioning system capacitor ...

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