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Model TDB TA/2

OPERATOR MANUAL 

OM-TDB-20 or 40,TA/2

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Models:

TDB-20 or 40, TA/2
Steam Jacketed Kettle

Self-Contained

Electrically heated
Table top mounted
Tilting Kettle
Tilt out Agitator Drive System
Variable Speed Agitator Controls
For 20 and 40 quart kettles
TDB-20, TA/2
TDB-40, TA/2

THIS  MANUAL  MUST  BE  RETAINED  FOR  FUTURE  REFERENCE.
READ,  UNDERSTAND  AND  FOLLOW  THE  INSTRUCTIONS  AND
WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE.

Information  contained  in  this  document  is 

known to be current and accurate at the time 

of  printing/creation.    Unified  Brands  recom-

mends referencing our product line websites, 

unifiedbrands.net,  for  the  most  updated 

product information and specifications.

Содержание TDB-20 TA/2

Страница 1: ...2 TDB 40 TA 2 THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Information contained in this document is known to be current and accurate at the time of printing creation Unified Brands r...

Страница 2: ...TLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO THE KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE DEPENDING ON TILTING HANDLE PLACEMENT WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KET...

Страница 3: ...HOSE THE MIXER CAUTION WHEN YOU CONNECT THE SCRAPER WITH THE YOKE MAKE SURE THE SCRAPER IS CURVED THE SAME WAY AS THE KETTLE A REVERSED SCRAPER WILL NOT SCRAPE AND CAN CAUSE SERIOUS DAMAGE WARNING AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS MANY CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING READ THE WARNINGS AND FOLLOW DIR...

Страница 4: ...OM TDB TA 2 4 TO RUN AGITATOR TO STOP AGITATOR TURN THE ON OFF TOGGLE SWITCH TO OFF ...

Страница 5: ...ERVICE LOG 15 WARRANTY 1 6 References DE SALES CENTER ECOLAB INC 370 Wabasha St Paul Minnes ota 55102 800 328 3663 or 612 293 2233 ZEP MANUFACTURING 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code TROUBLESHOOTING 11 ELECTRICAL SCHEMATIC WIRING DIAGRAM 14 ...

Страница 6: ...ram is furnished at the rear of this manual A Installation is as follows 1 Set the cooker mixer in place and level it If the mixer is a tilting model confirm that there is enough rear or side clearance depending on model and overhead clearance to tilt the mixer safely through its entire tilting range Provide enough clearance to permit access for service as well Fasten the cooker mixer to the floor...

Страница 7: ... every scraper blade should touch the inside of the kettle during at least part of each revolution of the agitator d At the circuit breaker or fuse box turn on the electric power supply to the mixer e Switch on the drive and confirm that the mixer operates smoothly For a variable speed model confirm that the mixer operates correctly throughout its speed range f Make sure the agitator turns in the ...

Страница 8: ... breaker or fuse box 4 Switch on the drive 5 Set the desired mixing speed CAUTION STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO SPILL OUT OF THE KETTLE ON VARIABLE SPEED UNITS a On a variable speed drive with electrical speed control turn the speed adjustment knob CAUTION UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER THAN 5 OF FULL SPEED SLOWER OPERATION COULD DAMA...

Страница 9: ...aper or plastic wool along with the cleaning solution To make washing easier let the cleaning solution soak into the residue When you clean the stainless steel parts do not use any abrasive material like metal sponges or scouring powder or metal implement like a spoon scraper or wire brush that might scratch the surface Scratches make the surface hard to clean and provide places for bacteria to gr...

Страница 10: ...or and surrounding area b check the speed reducer gears for wear c check the speed reducer belt drive for proper tension and for wear Replace if worn Adjust tension if slack B Component Replacement WARNING BEFORE REPLACING ANY PARTS SHUT OFF ALL ELECTRIC POWER SUPPLIES TO THE COOKER MIXER All internal wiring is marked as shown on the schematic drawings in this manual Be sure that new components ar...

Страница 11: ...Power supply to the unit b Fuse in the control console c d For a defect in the power module Check SCRs and diodes e Regulator f For loss of reference voltage Check speed adjustment pot and wiring Check maximum speed pot X g Motor brushes for wear or sticking X For a mechanical overload Auth Service Rep Only h That the tilt switch is closed X i For a ground or short in the motor X Motor runs at hig...

Страница 12: ...ad b For incorrect jumper horsepower X c Power module X d Regulator X e Whether line voltage is too high X f Motor armature and wiring for ground or short X g For open motor field circuit by checking field current X Auth Service Rep Only SCRs or diodes have short lives a For constant overload peak overload or excessive starting load X b Panel for overheating because ambient temperature is too high...

Страница 13: ...g 013357 Housing Bearing 013357 Bearing Ball 013358 Bearing Ball 013358 Gear Involute 48 Teeth 013359 Gear Involute 48 Teeth 013359 Gear Involute 18 Teeth 013360 Gear Involute 18 Teeth 013360 Gear involute 72 Teeth 013361 Gear involute 72 Teeth 013361 Pulley 013364 Pulley 013364 Seal Springless 013366 Seal Springless 013366 Shaft Primary 013378 Shaft Primary 013378 Shaft Secondary 013379 Shaft Sec...

Страница 14: ...OTOR F 4 F 3 F 2 A 2 A 1 F 1 NOTE SWITCH OPEN WHEN AGITATOR IS IN DOWN POSITION 1 3 H P MIN SPEED CONTROLLER F1 A2 A1 F2 L2 MAX SPEED 1 4 H P 3 2 1 MERCURY SWITCH 3 2 1 1 2 H P 3 2 1 3 4 H P 3 2 1 6 5 4 3 2 1 GND L1 FUSE N L1 P N 047494 REV D OM TDB TA 2 14 ...

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