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MODEL T23034

50" SLIP ROLL 16 GAUGE

OWNER'S MANUAL

WARNING: NO PORTION Of ThIS MANUAL MAy bE REPRODUcED IN ANy ShAPE

OR fORM WIThOUT ThE WRITTEN APPROvAL Of GRIzzLy INDUSTRIAL, INc.

(For models mAnuFACtured sinCe 4/10) #JB13111 printed in ChinA

Содержание T23034

Страница 1: ... Manual Copyright August 2010 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured since 4 10 JB13111 printed IN CHINA ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ... Inventory 9 Cleanup 10 Site Considerations 11 Assembly 12 Mounting 12 SECTION 3 OPERATIONS 13 Basic Controls 13 Preparation 14 Flat Rolling 14 Creating Bends 15 Creating Cylinders 17 Bending Wire 19 Removing Workpiece 20 SECTION 4 ACCESSORIES 21 SECTION 5 MAINTENANCE 23 Schedule 23 Cleaning 23 Unpainted Cast Iron 23 Lubrication 23 SECTION 6 SERVICE 24 Troubleshooting 24 Parts Breakdown 25 Parts L...

Страница 4: ... they are complete Manufacture Date of Your Machine Manual Accuracy The Model T23034 50 Slip Roll is used to form radius bends in metals up to 16 gauge thickness To create bends the sheet metal is first placed between the top and bottom rollers The workpiece is then fed through the top and bottom rollers and into the rear roller By turning the radius adjust ment knobs the rear roller can be raised...

Страница 5: ... components of the machine are used during the various steps of operation Familiarize yourself with the illustration in Figure 2 its relationship to the machine and the symbols used in it before proceeding through this manual Bold solid lines indicate that this component is used in this step Front Rear Light dashed lines indicate that this component is not used in this step Arrows indicate the dir...

Страница 6: ...hipping Dimensions Type Wood Crate Length Width Height 68 x 18 x 21 Weight 522 Capacities Maximum Width 50 Maximum Thickness up to Full Width 18 Ga Mild Steel Maximum Thickness up to Half Width 16 Ga Mild Steel Wire Sizes 5 16 3 8 1 2 Minimum Roll Diameter 3 Construction Rollers 3 Dia Precision Ground Steel Frame Cast Iron Features Quick Release Top Roller Hardened Steel Gearing Bushing Lubricatio...

Страница 7: ...WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause a loss of workpiece control HEARING PROTECTION Always wear hear ing protection when operating or observiing loud machinery Extended exposure to this noise without hearing protection can cause p...

Страница 8: ...poorly lit areas Keep work area clean dry and well lighted to mini mize risk of injury Safety Instructions for Machinery APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around childre...

Страница 9: ...d or ignored seri ous personal injury may occur 4 CRUSHING HAZARD Make sure rollers and workpieces are fully supported during installation and removal Wear steel toed footwear during operation to protect your feet from being crushed if you drop a roller or workpiece 5 EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machin...

Страница 10: ...l People As needed Safety Glasses For each assistant 1 Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or i...

Страница 11: ... location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Box 1 Figure 3 Qty A Slip Roll 1 B Crank Handle 1 C Crank 1 D Set Screw M5 8 x 20 1 Figure 3 Inventory If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your l...

Страница 12: ...pe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 4 Repeat Steps 2 3 as necessary until clean then ...

Страница 13: ...orne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration shocks or bumps Children or untrained people may be seriously injured by this machine Only install in an access restricted location Lighting Lig...

Страница 14: ... all the way through the workbench and hex bolts washers and hex nuts are used to secure the slip roll to the workbench Machine Base Workbench Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 8 Example of a through mount setup Machine Base Workbench Lag Screw Flat Washer Figure 9 Example of a direct mount setup Another option for mounting is a Direct Mount where the machine is simply secure...

Страница 15: ...Industrial will not be held liable for accidents caused by lack of training Basic Controls Use the descriptions and figures below to become familiar with the basic controls of your slip roll Thickness Adjust Knob Raises and lowers the bottom roller to adjust for thicknesses of different workpieces Radius Adjust Knob Raises and lowers the rear roller to create smaller and larger radius bends Remova...

Страница 16: ...cer to set the distance between the rear roller and top roller evenly at each end 3 Make sure the top roller bushing bolt is threaded into the top roller bushing and the jam nut is tightened against the cast iron base Figure 13 Figure 13 Top roller bushing CW Figure 14 Raising bottom roller for flat rolling To flat roll a workpiece 1 Place the workpiece between the top and bot tom rollers as shown...

Страница 17: ... rollers Be sure to turn the thickness adjust knobs equal amounts 2 Remove the workpiece from between the rollers then raise the bottom roller slightly by rotating each thickness adjust knob approxi mately 1 4 turn Also make sure the rear roller is lowered completely and will not interfere with the workpiece as it exits the machine Figure 15 CW Figure 15 Raising bottom roller 1 4 turn Figure 16 Fl...

Страница 18: ...e workpiece 4 Turn the crank to process the material through the slip roll Continue turning until the workpiece is completely through the top and bottom rollers Figure 20 This machine poses a crushing hazard if workpieces are not properly supported when exiting the rollers If necessary get assistance to support the workpiece Make sure all helpers are wearing safety glasses leather gloves and steel...

Страница 19: ...er Figure 21 Remember that any material required for a fold or seam at the ends must be added to the circumference 18 852 Circumference Workpiece 6 Dia C D C 3 142 x 6 C 18 852 Figure 21 Calculating circumference example Once you have the necessary length workpiece follow the steps below to create the cylinder Note The method for creating a specific radius is a trial and error process Due to the m...

Страница 20: ...urn the crank clockwise to feed the workpiece until it is approximately half way through the rollers 4 Turn the crank to process the material through the slip roll Continue turning until the workpiece is completely through the top and bottom rollers Figure 24 Figure 24 Processing the workpiece Figure 25 Re inserting the workpiece Figure 26 Creating the cylinder 5 Rotate the workpiece 180 insert th...

Страница 21: ... equally at both ends then process the entire cylinder through the slip roll again Repeat as necessary If the ends of the cylinder overlap remove the cylinder as described in Removing Workpiece on Page 20 Then either attempt to increase the radius by manually bending it or scrap the workpiece Lower the rear roller equally at both ends then process a new workpiece through the slip roll Repeat as ne...

Страница 22: ...olt in place Removing Workpiece To remove cylindrical workpieces 1 Loosen the hex bolt and jam nut that secure the top roller at the gearbox Figure 29 2 Slide the removable bushing outward This will release the top roller from the stand Figure 30 Do not yet attempt to remove the top roller The components of this machine are very heavy and workpieces can be cumbersome and have sharp edges Always we...

Страница 23: ...eally holds up against corrosive envi ronments Lubricates metals for months and is safe for use on most paints plastics and vinyls Figure 35 SLIPIT gel and spray G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray Used on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups This product also reduces rust and prevents resin build up Some aftermarket accessor...

Страница 24: ...r action provides tremendous gripping power on any flat smooth material Buy two Suction Cups for two handed control Figure 36 Model G4956 Super Nibbler Figure 38 Model G8781 4 1 2 Suction Cup H5958 Sheet Metal Pliers For bending and forming sheet metal Jaws are 31 2 side Rubber grips Overall length is 8 Ideal for HVAC Installers Figure 37 Model H5958 Sheet Metal Pliers G5618 Deburring Tool with tw...

Страница 25: ...sures rust promoting debris does not remain on bare metal surfaces Keep the machine rust free with regular applica tions of products like SLIPIT or Boeshield T 9 see Section 5 Accessories on Page 21 for more details Unpainted Cast Iron Lubrication Lubricating the Model T23034 consists of apply ing lubricant to the gears adjustment screws and the roller bushings Grease Locations Figure 40 Remove th...

Страница 26: ...parallel 1 Adjust rear roller adjustment knobs as necessary to be sure the rear roller and top roller are parallel A noticeable crease is formed in the workpiece 1 Excessive pressure applied in one spot 1 Reduce the radius and perform the bend in several passes Crank does not turn top and bottom rollers 1 Gearbox end of top roller is not secure 2 Gears are damaged 1 Re center the bushing and secur...

Страница 27: ...Model T23034 Mfg since 6 10 25 39 40 41 42 1 2 3 4 5 6 6 7 7 8 9 10 11 12 12 13 14 14 15 15 16 17 18 19 20 21 22 22 23 24 25 26 27 27 28 29 30 31 31 32 32 33 34 35 36 37 38 Parts Breakdown ...

Страница 28: ...ND 30 PT23034030 SHAFT 10 PT23034010 GEAR LOCKING SHAFT 31 PT23034031 LOCK COLLAR 11 PT23034011 BUSHING 30 X 38 X 24 32 PSS20M SET SCREW M8 1 25 X 8 12 PT23034012 GEAR 19T 33 PT23034033 REMOVABLE BUSHING M10 X 15 13 PT23034013 GEAR 13T 34 PSS10M SET SCREW M10 1 5 X 20 14 PT23034014 GEAR 16T 35 PT23034035 CRANK HANDLE 15 PT23034015 KEY B10 X 25 36 PN03M HEX NUT M8 1 25 16 PT23034016 GEAR 40T 37 PT2...

Страница 29: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Страница 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Страница 31: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Страница 32: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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