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H8155 MIG Welder

-7-

Figure 2.

 Location of external enclosure 

grounding terminal on the rear of the Model 

H8155.

Grounding for 

Welding Safety

There are two or more electrical circuits involved 
in  any  welding  operation.  The  practice  of  safely 
grounding  these  circuits  is  documented  in  vari-
ous  codes  and  standards  (refer  to 

Additional 

Sources for Welding Codes and Standards 

on 

Page 5

).

Welding Machine Ground

When properly connected to a power source, the 
Model  H8155  welder  is  grounded  through  the 
power cord and power grid. The internal welding 
circuit of the welder is insulated from the external 
enclosure. However, to avoid shocking hazards if 
this internal insulation fails, you must establish a 
separate  earth  ground  for  the  welder's  external 
enclosure. This ground will ensure that if a short 
does  occur  and  the  metal  enclosure  becomes 
integrated  with  the  welding  current,  the  current 
will  safely  dissipate  directly  through  the  ground 
instead of through you.

Note: 

Refer to the publication NFPA 70, National 

Electric  Code,  Article  250,  Grounding,  and  your 
local  electrical  codes  for  the  correct  method  of 
establishing this ground.

The  grounding  terminal  for  the  H8155  external 
enclosure is located on the right rear of the welder 
(see 

Figure 2

).

Workpiece Ground

The incoming power circuit to the welder and the 
working  welding  circuit  are  two  separate  circuits 
that  must  have  separate  grounds.  The  weld-
ing  circuit  consists  of  the  internal  components 
of  the  welder,  the  welding  cables,  the  electrode 
holder/torch  assembly,  the  work  clamp,  and  the 
workpiece.

ANSI Welding Standards (Z49.1, 11.3.2.1) specify 
that "Grounding [of the workpiece] shall be done 
by locating the work on a grounded metal floor or 
platen,  or  by  connection  to  a  grounded  building 
frame or other satisfactory ground."

Always ensure that the ground for the incom-

ing  power  circuit  to  the  welder  and  the 

ground  for  the  working  welding  circuit  are 

never connected. Failure to comply with this 

warning  could  result  in  death,  serious  per-

sonal injury, or property damage.

However,  you  must  also  avoid  "double  ground-
ing" the workpiece. ANSI Z49.1 states that "Care 
shall be taken to avoid the flow of welding current 
through  a  connection  intended  only  for  safety 
grounding since the welding current may be of a 
higher  magnitude  than  the  grounding  conductor 
can safely carry."

Note: 

The  work  lead  from  the  welder  is  some-

times incorrectly referred to as the "ground lead." 
The work lead from the welder is NOT a ground. 
The work lead and the ground connection to the 
workpiece  are  separate  and  must  NOT  be  con-
nected in any way.

MIG  welders  use  a  high  frequency  cur-

rent  that  creates  a  high  electro-magnetic 

field (EMF) around the welder. EMF disrupts 

electronic  devices.  To  avoid  damage,  keep 

electronic  devices  at  least  50  feet  from  the 

welder when it is powered on. Workers who 

have  pacemakers  must  consult  with  their 

physician  before  using  this  equipment  or 

being within 50 feet of welding operations.

Содержание H8155

Страница 1: ...WELDER OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC LO9344 PRINTED IN CHINA ...

Страница 2: ... ...

Страница 3: ...ECTION 2 CIRCUIT REQUIREMENTS 6 110V Operation 6 Grounding for Welding Safety 7 SECTION 3 INVENTORY 8 SECTION 4 OPERATIONS 9 Operation Safety 9 Welder Duty Cycle 9 Operation Guidelines 10 Basic Operation 10 Maintenance 12 SECTION 5 ACCESSORIES 14 SECTION 6 SERVICE 15 Troubleshooting 15 Replacement Parts And Labels 16 WARRANTY AND RETURNS 21 ...

Страница 4: ... updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com We stand behind our...

Страница 5: ...eneral area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 3 WELDING IN A CONFINED SPACE CAN BE HAZARDOUS Always open all covers sustain forced ventilation remove toxic and hazardous materials and provide a power disconnect to the welder inside the work space Always work with someone who can give you help from outside the space Welding can displace ...

Страница 6: ...away from your body 8 AVOID EXPLOSION HAZARD Never weld on closed containers or containers with fumes inside Containers should be prepared per American Welding Society Publication F4 1 Section 7 9 HANDLING GAS CYLINDERS Regardless of content pressurized gas cylinders can explode Always secure a protector cap in place over the outlet valve assembly when moving the cylinder A broken off valve could ...

Страница 7: ... www ansi org Practice for Occupational and Educational Eye and Face Protection ANSI Standard Z87 1 U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh PA 15250 312 353 2220 Website www osha gov OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1929 Subpart J American Conference ...

Страница 8: ...et must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so 110V Operation Electrocution or fire could result if this machine is...

Страница 9: ...ve separate grounds The weld ing circuit consists of the internal components of the welder the welding cables the electrode holder torch assembly the work clamp and the workpiece ANSI Welding Standards Z49 1 11 3 2 1 specify that Grounding of the workpiece shall be done by locating the work on a grounded metal floor or platen or by connection to a grounded building frame or other satisfactory groun...

Страница 10: ...all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents Figure 3 Model H8155 inventory A Welder s Mask Assembly B Welder s Mask Handle C Handle Assembly D Tap Screw 8 X 4 E Contact Tip Wrenchww F Contact Tip G Welding Torch Assembly H Util...

Страница 11: ...t the welder can safely operate at the current amperage output without over heating For instance the Model H8155 has a duty cycle of 45 at 50A output This means that the welder can operate continuously for 4 5 minutes at 50A output then the arc must be stopped to allow the welder using the cooling fan to cool off for at least 5 5 minutes before starting the arc again The Model H8155 has a cooling ...

Страница 12: ...or the welding operation Ensure that there is a working fire extinguisher read ily available 3 Have an experienced welder stand by to assist if needed 4 Decide which type of weld is correct for your project and properly prepare the metal 5 Choose the correct amperage output and be aware of the duty cycle for this amperage 6 Select the correct electrode type and size for your welding project 7 Make...

Страница 13: ...possible to the workpeice or to the metal work bench where the workpiece is mounted and electri cally connected 4 Set the desired welding current for the type of metal being welded using the Min Max switch and the 1 2 power level switch Figure 5 shows the resulting current for each combi nation of Min Max and 1 2 switch positions Figure 5 Operation power chart Output Current Duty Cycle Voltage Max...

Страница 14: ...t cannot be fed manually all the way out it can be fed automatically when the welding unit is powered up 1 DISCONNECT THE WELDER FROM POWER 2 Periodically open the top and side panels Using compressed air blow out all dust from the interior 3 Store the unit in a clean and dry location 4 Periodically clean out the torch head Installing the wire spool 1 DISCONNECT THE WELDER FROM POWER 2 Lift the si...

Страница 15: ...ghtening until snug Figure 11 Figure 11 Attaching a new contact tip Installing the contact tip Allow the welding torch nozzle and tip to cool before touching either of these components Welding generates a significant amount of heat Failure to allow welding components to adequately cool can result in severe injury 1 DISCONNECT THE WELDER FROM POWER 2 To remove the contact tip first disconnect the w...

Страница 16: ...welding applications Special depth filter pro vides high loading capacity for metal fumes with out increasing breathing resistance Heavy duty adjustable headstrap and soft closed cell foam face seal offers maximum comfort protection and fit 5 pack Figure 13 Model G7868 welding respirators Figure 14 Models H9748 H9746 H9745 leather welding protection H9748 Leather Jacket Medium 40 42 H9887 Leather ...

Страница 17: ...el Reduced welding power 1 Ground cable is not connected or is poorly connected 2 Internal connection loose on switches 3 One or more rectifiers failed 1 Check the ground cable for proper connection 2 A qualified welding technician should open the unit and check for loose connections 3 A qualified welding technician should open the unit and check for burnt rectifiers Porous or spongy welds 1 Littl...

Страница 18: ...12 PH8155012 HANDLE 2 PH8155002 MASK HANDLE 13 PH8155013 WIRE FEED ASSEMBLY 3 PH8155003 LENSE RETAINING CLIP 14 PH8155014 WIRE SPOOL RETAINING NUT 4 PH8155004 MASK LENSE 15 PWN02 WING NUT 1 4 20 5 PH8155005 UTILITY BRUSH AND SLAG HAMMER 16 PH8155016 WELDING TORCH ASSEMBLY 6 PH8155006 CONTROL TIP WRENCH 17 PH8155017 WORK CLAMP ASSEMBLY 7 PH8155007 CONTROL TIP 18 PH8155018 MACHINE ID LABEL 8 PH81550...

Страница 19: ...H8155 MIG Welder 17 NOTES ...

Страница 20: ... 18 H8155 MIG Welder NOTES ...

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Страница 23: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

Страница 24: ... ...

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