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G9742 5" x 6" Metal Cutting Bandsaw

Blade Guides

Figure 26.

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Figure 25.

 

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UNPLUG the bandsaw 
power cord, and NEVER 
adjust the blade guides 
while the saw blade is 
moving!

Figure 24

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see Figure 24

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Figure 24

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To adjust the guide bearings:

Note:

Make sure the blade is tensioned and 

tracks correctly before you adjust the blade guide 
bearings. Refer to 

Blade Tension 

and 

Blade 

Tracking 

on 

Pages 23

 and 

30 

for further instruc-

tions.

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25

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Содержание G9742

Страница 1: ...L HEAD OWNER S MANUAL COPYRIGHT NOVEMBER 2005 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2009 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PC7670 PRINTED IN CHINA ...

Страница 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Страница 3: ... ZZi HfjVg c K hZ id 7aVYZ 8 e IgVn 8Vhi gdc Hide D 7jiidc AZkZg EjaaZn 8dkZg IZhi Gjc GZXdbbZcYZY 6Y_jhibZcih SECTION 4 OPERATIONS 19 DeZgVi dc HV Zin 7aVYZ HeZZY 7aVYZ HZaZXi dc ZZY GViZ 7aVYZ j YZh 7aVYZ IZch dc DeZgVi dc I eh SECTION 5 ACCESSORIES 24 SECTION 6 MAINTENANCE 26 HX ZYjaZ 8aZVc c AjWg XVi dc SECTION 7 SERVICE 27 IgdjWaZh ddi c 7aVYZ 8 Vc Z 7aVYZ IgVX c aZXig XVa 8dbedcZcih L g c 9 ...

Страница 4: ... the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G9742 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible T...

Страница 5: ... Crate Content Machine Weight 176 lbs Length Width Height 41 x 19 x 22 in Electrical Switch Automatic Shut Off Switch Voltage 110V Cord Length 6 ft Cord Gauge 18 gauge Plug Included Yes Motors Main Type TEFC Capacitor Start Induction Horsepower 1 2 HP Voltage 110 220V Prewired 110V Phase Single Amps 7 3 5A Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer V Belt Drive Bearings Shielded ...

Страница 6: ...ction Table Construction Precision Ground Cast Iron Wheel Construction Upper Machined Cast Iron Wheel Construction Lower Machined Cast Iron Body Construction Cast Iron Base Construction Formed and Welded Steel with Coolant Sump Wheel Cover Construction Pre formed Steel Paint Epoxy Other Wheel Size 13 in Blade Guides Upper Adjustable Carbide a Blade Guides Lower Adjustable Carbide a Table Info Tabl...

Страница 7: ...n A A 7aVYZ IZch dc cdW B 7aVYZ j YZ cdW C 7aVYZ j YZh D EjaaZn 8dkZg E ZVkn 9jin Bdidg F nYgVja X 8na cYZg VcY ZZY GViZ 9 Va G DC D Ejh 7jiidc Hl iX 6hhZbWan H IVWaZ 6c aZ HXVaZ I 8Vhi gdc Hide J K hZ 8aVbe VcYl ZZa K ZVg 7dm L 7aVYZ IZch dc Vj Z C D E F G H B J K L I ...

Страница 8: ...hi lddY bZiVa ZiX XVc XVjhZ hZkZgZ gZhe gVidgn aacZhhZh For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember tha...

Страница 9: ...5 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 16 REMOVE CHUCK KEYS OR ADJUSTING TOOLS BV Z V VW i d cZkZg aZVk c X jX Znh dg di Zg VY_jhibZci iddah c dc i Z bVX cZ ZheZX Vaan cZVg he cYaZh 17 DAMAGED MACHINERY 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc 6alVnh gZeV g dg gZe...

Страница 10: ...WVYan ldgc WaVYZ cheZXi WaVYZh dg XgVX h VcY b hh c iZZi WZ dgZ ZVX jhZ 2 HAND PLACEMENT CZkZg edh i dc c Zgh dg i jbWh c a cZ l i i Z Xji VcYh XdjaY WZ Xgjh ZY c k hZ dg Wn Vaa c bVX cZ XdbedcZcih 3 ENTANGLEMENT HAZARDS 9d cdi deZgViZ i h WVcYhVl l i dji WaVYZ jVgY c eaVXZ Di Zgl hZ addhZ Xadi c _ZlZagn adc V g VcY ldg adkZh XVc WZ YgVlc cid ldg c eVgih 4 BLADE REPLACEMENT L Zc gZeaVX c WaVYZh bV...

Страница 11: ... oZ K 6beh B c bjb 8 gXj i H oZ K 6beh Power Connection Device I Z BdYZa XdbZh egZl gZY l i V C B6 eaj dg XdccZXi dc id edlZg ndj gZl gZ i Z bdidg id K lZ gZXdbbZcY jh c i Z eaj VcY gZXZeiVXaZ h dlc c Figure 2 dg K Extension Cords Jh c ZmiZch dc XdgYh bVn gZYjXZ i Z a Z d i Z bdidg chiZVY eaVXZ i Z bVX cZ cZVg V edlZg hdjgXZ ndj bjhi jhZ Vc ZmiZch dc XdgY dg K jhZ Vi aZVhi V Vj Z XdgY i Vi YdZh cd...

Страница 12: ...ar safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Unpacking Set Up Safety SECTION 3 SET UP The Model G9742 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance I Z daadl c...

Страница 13: ...de L 7Zai 8dkZg M K 7Zai Assembly Hardware Zm LgZcX bb Zm 7dai m Zm 7dai B m aVi LVh Zg bb L ZZah aVi LVh Zg bb 8diiZg E c m L ZZah Zm Cji ZZi aVi LVh Zg E aa eh ZVY HXgZl B m aVi LVh Zg Zm 7dai m m H ZZi BZiVa HXgZl m c i Z ZkZci i Vi Vcn cdcegdeg ZiVgn eVgih VgZ b hh c Z V cji dg V lVh Zg lZ ldjaY WZ aVY id gZeaVXZ i Zb dg dg i Z hV Z d ZmeZY ZcXn gZeaVXZbZcih XVc WZ dWiV cZY Vi ndjg adXVa VgYlV...

Страница 14: ...any time Site Considerations 39 23 3 8 I Z jceV ciZY hjg VXZh VgZ XdViZY l i V lVmn d a id egZkZci Xdggdh dc Yjg c h ebZci GZbdkZ i h egdiZXi kZ XdVi c l i V hdakZci XaZVcZg dg YZ gZVhZg hjX Vh h dlc c Figure 4 dg i dg dj XaZVc c hdbZ eVgih bjhi WZ gZbdkZY For optimum performance clean all moving parts or sliding contact surfaces 6kd Y X ad g cZ WVhZY hdakZcih hjX Vh VXZidcZ dg WgV Z eVgih XaZVcZg...

Страница 15: ...g bb To install the wheels feet and the cabinet 1 6i i Z ZcY d i Z WVhZ l i i Z VmaZ daZh chZgi i Z VmaZ cid i Z WVhZ hZZ Figure 6 2 Ha YZ V bb aVi lVh Zg VcY l ZZa dcid ZVX ZcY d i Z VmaZ daadlZY Wn Vcdi Zg lVh Zg VcY XdiiZg e c 3 I gZVY V Zm cji dc Wdi ZZi 4 I gZVY i Z ild gjWWZg ZZi cid i Z WVhZ hZZ Figure 6 5 Edh i dc i Z WVhZ dc i Z addg VcY VY_jhi i Z ZZi jci a i Z WVhZ h aZkZa VcY h hiVWaZ ...

Страница 16: ...a Figure 10 6iiVX c WVcYhVl id XVW cZi 9 Edh i dc i Z g i eVcZa WZilZZc i Z gdci VcY gZVg eVcZa VcY hZXjgZ i c eaVXZ l i h m B m E aa eh ZVY hXgZlh VcY aVi lVh Zgh hZZ Figure 9 Get assistance when lifting this machine Otherwise you can severely injure yourself 10 L i i Z Zae d Vc Vhh hiVci dg V d hi c YZk XZ eaVXZ i Z WVcYhVl dcid i Z XVW cZi 11 HZXjgZ i Z WVcYhVl id i Z XVW cZi l i djg B m Zm Wda...

Страница 17: ...hVl WaVYZ iZZi VgZ _jhi WZadl i Z iVWaZ hjg VXZ l Zc i Z Xji h XdbeaZiZ Figure 11 GZbdk c h ee c higVe Figure 12 ZZY hide Wdai Squaring Vise to Blade Id ZchjgZ i Vi ndjg WVcYhVl l aa bV Z Xjih i Vi bViX i Z YZ gZZ hXVaZ ndj bjhi bV Z hjgZ id hfjVgZ i Z k hZ id i Z WaVYZ To square the vise to the blade 1 GdiViZ i Z ZVYhidX jci a i Z ed ciZg gZVYh dc i Z iVWaZide hXVaZ VcY i iZc i Z ZVYhidX adX aZkZ...

Страница 18: ...YZ i Z XVhi gdc hide dcid i Z hide gdY VcY i iZc i Z hZi hXgZl Figure 16 D Wjiidc aZkZg VcY hide Wdai OFF Button Lever 6 iZg ndj VkZ gZbdkZY i Z h ee c higVe VcY VkZ VY_jhiZY i Z ZVYhidX hide Wdai ndj bjhi VY_jhi i Z D Wjiidc aZkZg hide Wdai hd i Z WVcYhVl h jih D VjidbVi XVaan l Zc V Xji h XdbeaZiZ To set the OFF button lever stop bolt 1 L i i Z ZVYhidX c i Z XdbeaZiZ Ydlc edh i dc addhZc i Z bb ...

Страница 19: ... E N T HAZARD You MUST install the pulley cover before operating Otherwise severe injury may occur 7Zai IZch dc cdW L Zc deZcZY i Z ejaaZn XdkZg kZh ndj VXXZhh id X Vc Z i Z ejaaZn gVi d hd i Z WVcYhVl XVc Xji Vi dcZ d i gZZ heZZYh 4 AddhZc i Z WZai iZch dc cdW Zcdj id chiVaa i Z WZai dc i Z Veegdeg ViZ ejaaZn i Vi l aa kZ i Z gZfj gZY WaVYZ heZZY GZ Zg id Blade Speed dc Page 19 dg WaVYZ heZZY hZa...

Страница 20: ... cj c ndj cZZY Vcn Zae l i ndjg WVcYhVl XVaa djg IZX Hjeedgi Vi Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly and operation Test Run I Z VY_jhibZcih a hiZY WZadl VkZ WZZc eZg dgbZY Vi i Z VXidgn dlZkZg WZXVjhZ d i Z bVcn kVg VWaZh ckdakZY l i h ee c lZ gZXdbbZcY i Vi ndj Vi aZVhi kZg n i Z daadl c VY_jhibZcih id ZchjgZ i Z VY_jhibZcih gZbV c...

Страница 21: ...e begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Blade Speed I Z BdYZa Vh i ZhZ i gZZ WaVYZ heZZYh VcY EB To change blade speeds 1 JCEAJ I 76C9H6L 2 9ZiZgb cZ i Z WZhi heZZY dg ndjg Xji I Z iVWaZ c Figure 19 h egdk YZY Vh V WVh X j YZa cZ BViZg Va i X cZhh VcY i Z ineZ d WaVYZ jhZY l aa VXidg ci...

Страница 22: ...c HeZZY EB B B c BViZg Va IDDI H A 8I DC 8JII C HE 9 G6I G 8DBB C96I DC BViZg Va BViZg Va BViZg Va Idda HiZZa BdaY HiZZa HeZZY Idda HiZZa 6aadn HiZZa LViZg VgYZcZY Idda HiZZa HiV caZhh HiZZa 8G HiV caZhh HiZZa gZZ BVX c c HiV caZhh HiZZa gVn 8Vhi gdc 9jXi aZ 6jhiZc i X 8Vhi gdc BVaaZVWaZ 8Vhi gdc EaVhi Xh 8daY Ldg Idda HiZZa di Ldg Idda HiZZa D a VgYZcZY Idda HiZZa bb cX Figure 21 7aVYZ hZaZXi dc ...

Страница 23: ...h id Xji i Z ldg e ZXZ 6 DWhZgkZ i Z X eh i Vi Zm i i Z Xji VcY cXgZVhZ dg YZXgZVhZ i Z ZZY gViZ VXXdgY c id i Z X e X VgVXiZg hi Xh hZZ Figure 23 8 eh VgZ h akZgn i c hbVaa dg edlYZgn cXgZVhZ ZZY gViZ 8 eh VgZ aVg Z XjgaZY WajZ dg Wgdlc dg hbd c 9ZXgZVhZ ZZY gViZ 8 eh VgZ l Yi d iddi i c VcY XjgaZY VcY h akZgn Dei bjb heZZY VcY ZZY gViZ Figure 23 GZVY c X eh Figure 22 7VcYhVl ZZY gViZ Xdcigda KVa...

Страница 24: ... WZVg c h bjhi cdi e cX i Z WaVYZ VcY i Z WaVYZ cZZYh id WZ eZgeZcY XjaVg id i Z iVWaZ 7 I iZc i Z _Vb cjih addhZc i Z adX cdW VcY ha YZ i Z WaVYZ j YZ XadhZ id i Z ldg e ZXZ hd i Z WaVYZ h hjeedgiZY VcY l aa cdi il hi Yjg c i Z Xji hZZ Figure 26 I Z WaVYZ j YZ h YZ WZVg c h hjeedgi VcY il hi i Z WaVYZ higV i hd i Z WaVYZ l aa ZciZg i Z ldg e ZXZ eZgeZcY XjaVg id i Z iVWaZ hjg VXZ I Z WaVYZ j YZ h...

Страница 25: ...igns that you do not have proper blade tension are 1 the blade stalls in the cut and slips on the wheels and 2 the blade frequently breaks from being too tight To tension the blade on the bandsaw 1 Make sure the blade is tracking properly 2 UNPLUG THE BANDSAW 3 Slide the blade guides as far apart as they will go then tighten them down again 4 Turn the tension knob clockwise to tighten the blade or...

Страница 26: ...2 x 025 10 14 Variable Pitch G5114 64 1 2x1 2 x 025 14 18 Variable Pitch G5115 64 1 2x1 2 x 025 20 24 Variable Pitch Power Twist V Belts H9815 A 1 2 x 4 6 hbVgi je gVYZ dg Vcn bVX cZ i Vi jhZh K WZaih I ZhZ a c WZaih egdk YZ hbddi gjcc c l i aZhh k WgVi dc ZVi VcY cd hZ i Vc hda Y WZaih EdlZg Il hi K 7Zaih XVc WZ Xjhidb oZY c b cjiZh id Vcn h oZ _jhi VYY dg gZbdkZ hZX i dch id i ndjg cZZYh DcXZ nd...

Страница 27: ... gdc Figure 34 egZhhjgZ d a XVch G7615 Oil Can w Steel Nozzle G7616 Oil Can w Plastic Nozzle G7617 Oil Can w Flexible Plastic Nozzle L Zi Zg ndj gZ ajWg XVi c Xjii c iddah dg bV c iV c c bVX cZgn c ide deZgVi c XdcY i dc ndj aa VeegZX ViZ i ZhZ EgZhhjgZ D a 8Vch VX XVc daYh djcXZh d d a VcY Vh V ig Zg VXi kViZY egZhhjgZ ejbe T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7...

Страница 28: ...rew Check V Belt for wear Annual Check Inspect gear lubrication I Z ZVgWdm VcY Vaa WZVg c h VgZ hZVaZY VcY eZg bVcZcian ajWg XViZY hd cd hX ZYjaZY ajWg XVi dc h cZZYZY dlZkZg ndj bjhi eZg dY XVaan ajWg XViZ VY_jhibZci adXVi dch VcY WVgZ bZiVa hjg VXZh GZ Zg id Figure 36 dg ajWg XVi dc ed cih Lubricate the following areas listed below A Blade Tension Mechanism DeZc i Z bV c WaVYZ jVgY VcY Ygde V Zl...

Страница 29: ...connected corroded connections and repair replace as necessary 8 Test repair replace Machine stalls or is underpowered 1 Wrong blade for the workpiece material 2 Wrong workpiece material 3 Feed rate cutting speed too fast for task 4 Blade is slipping on wheels 5 Low power supply voltage 6 Motor bearings are at fault 7 Plug receptacle is at fault 8 Motor connection is wired incorrectly 9 Motor has ...

Страница 30: ...spots welds or scale is on the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Changing Blade Speed on Page 19 and adjust as required 2 Refer to Blade Selection on Page 20 and adjust as required 3 Refer to Feed Rate on Page 21 and adjust as required 4 Increase the feed pressure and reduce the cutting speed 5 Replace the blade 6 Refer to Blade Tension on Page 23 and...

Страница 31: ... facing toward the workpiece as shown in Figure 39 after mounting on the bandsaw Some blades will have a directional arrow as a guide 7 When the blade is around both wheels adjust the position so the back of the blade is against the shoulder of the wheels 8 Tighten the tension knob as tight as neces sary so the blade will not slip on the wheels during start up 9 Spin the wheel by hand until the bl...

Страница 32: ...re 40 7 Adjust the tracking set screw with a 4mm hex wrench as shown in Figure 40 then tighten the cap screw loosened in Step 5 I iZc c i Z hZi hXgZl l aa bdkZ i Z WaVYZ XadhZg id i Z h djaYZg d i Z l ZZa AddhZc c i Z hZi hXgZl l aa bdkZ i Z WaVYZ VlVn gdb i Z h djaYZg 8 Tension the blade 9 Spin the wheel by hand and observe how the blade tracks on the wheel i Z WaVYZ igVX h Vadc i Z h djaYZg d i ...

Страница 33: ...G9742 5 x 6 Metal Cutting Bandsaw 31 Electrical Components Figure 41 8VeVX idg Figure 42 Hl iX l g c g i VcY k Zl Figure 44 Hl iX l g c aZ i VcY k Zl Figure 43 Hl iX l g c gZVg k Zl ...

Страница 34: ...ushbutton Magnetic Switch Red Black Gray Yellow Hot Neutral Ground Green Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Capacitor Motor Red Black Gray Yellow White Green Black Load Neutral Ground 220V Power Supply White Black 3 Red 1 Black 4 Gray 2 Yellow Wire number Wire Color 220V Connection Green Capacitor Motor Black Yellow Hot Hot Ground Red Gray Disconnect power from machine befo...

Страница 35: ...G9742 5 x 6 Metal Cutting Bandsaw 33 Saw Parts Breakdown ...

Страница 36: ... 58 P9742058 KNOB 1 4 20 X 5 8 109 P9742109 BLADE TENSION SLIDING GUIDE 59A P9742059A BLADE BACK SAFETY COVER V2 11 06 112 PVA22 V BELT A 22 4L220 66 P9742066 KNOB 3 8 16 X 1 1 4 113 G5109 BLADE 64 1 2 X 1 2 X 025 71 P9742071 BLADE WHEEL FRONT 120 P9742120 BUSHING 19 X 17 X 7 71 1 PSS17 SET SCREW 5 16 18 X 5 16 123 PB05 HEX BOLT 1 4 20 X 3 4 72 P9742072 BEARING COVER 132 P9742132 SAFETY GUARD RIGH...

Страница 37: ...G9742 5 x 6 Metal Cutting Bandsaw 35 Stand Parts Breakdown K K K K K ...

Страница 38: ... 13 X 2 1 2 85 3 P9742085 3 CAPACITOR COVER 319 PN08 HEX NUT 3 8 16 85 4 P9742085 4 S CAPACITOR 200MFD 125VAC 321 P9742321 POSITION PIN 86 P9742086 MOTOR PULLEY 322 P9742322 POSITION KNOB 86 1 PSS17 SET SCREW 5 16 18 X 5 16 323 P9742323 BUSHING 111 P9742110A PULLEY COVER ASSEMBLY 324 P9742324 HANDLE 124 P9742124 SHIPPING BRACKET 325 PCB19 CARRIAGE BOLT 3 8 16 X 1 3 4 125 PB09 HEX BOLT 5 16 18 X 1 ...

Страница 39: ...ISSION WHEEL SHAFT 62 P9742062 GUIDE PIVOT LEFT 91 P9742091 WORM GEAR 62 1 P9742062 1 GUIDE PIVOT RIGHT 94 P9742094 WORM GEAR SHAFT 63 P9742063 BEARING PIN 95 PRP20M ROLL PIN 4 X 22 64 P9742064 BLADE GUIDE REAR 96 P9742096 BEARING BUSHING 64 1 P9742064 1 BLADE GUIDE FRONT 99 P9742099 BUSHING 65 P9742065 ADJUSTABLE BRACKET RIGHT 102 PLW01 LOCK WASHER 5 16 68 PFH03 FLAT HD SCR 1 4 20 X 1 2 105 PRP39...

Страница 40: ... is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 378 378 1 379 382 381 380 383 REF PART DESCRIPTION REF PART DESCRIPTION 378 P9742378 MACHINE ID LABEL 381 PLABEL 12 READ MANUAL LABEL 378 1 P9742378 1 MACHINE WARNINGS LABEL 382 PLABEL 14 ELECTRICITY LABEL 379 P9742379 SAFETY GLASSES LABEL 383 G...

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