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MODEL G3102/G3103

VERTICAL MILL

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS11100 PRINTED IN CHINA

Содержание G3102

Страница 1: ...ER S MANUAL COPYRIGHT OCTOBER 2008 BY GRIZZLY INDUSTRIAL INC REVISED MARCH 2015 ST WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ew 2 Identification 3 G3102 Machine Data Sheet 4 G3103 Machine Data Sheet 7 SECTION 1 SAFETY 10 Safety Instructions for Machinery 10 Additional Safety Instructions for Mills 12 SECTION 2 CIRCUIT REQUI...

Страница 4: ...ur techni cal support for updates or clarification For your convenience we always keep current Grizzly manuals and most updates available on our website at www grizzly com Any updates to your machine...

Страница 5: ...G3103 F Knee G Cabinet Stand Door H Power ON OFF Switch Spindle Direction Switch I Cross Y Axis Handwheel J Vertical Z Axis Crank K Cross Slide L Table M Spindle Motor N Turret O Downfeed Selection K...

Страница 6: ...ment Width x Depth 60 x 42 in Shipping Dimensions Type Wood Crate Content Machine Weight 904 lbs Length x Width x Height 37 x 41 x 76 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V...

Страница 7: ...Table Info Table Length 26 in Table Width 6 1 8 in Table Thickness 1 3 4 in Number of T Slots 3 T Slot Size 0 56 in T Slots Centers 1 9 16 in X Y Axis Travel per Handwheel Revolution 0 125 in Z Axis T...

Страница 8: ...015 and represents our most recent product specifications Due to our ongoing improvement efforts this information may not accurately describe items previously purchased PAGE 3 OF 3 Model G3102 Accesso...

Страница 9: ...in Space Required for Full Range of Movement Width x Depth 60 x 42 in Shipping Dimensions Type Wood Crate Content Machine Weight 926 lbs Length x Width x Height 37 x 41 x 75 in Must Ship Upright Yes E...

Страница 10: ...n Face Milling Capacity 3 in Table Info Table Length 26 in Table Width 6 1 8 in Table Thickness 1 3 4 in Number of T Slots 3 T Slot Size 0 56 in T Slots Centers 1 9 16 in Number of Longitudinal Feeds...

Страница 11: ...y not accurately describe items previously purchased PAGE 3 OF 3 Model G3103 Features High Precision Ground Vertical and Cross Ways Milling Head Micro Feed Lower Noise and Convenient Operation Built I...

Страница 12: ...und children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of...

Страница 13: ...duce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bet...

Страница 14: ...IENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machine Contact our Technical Support at 570 546 9663 1 UNDERSTANDING CONTROLS M...

Страница 15: ...comes pre wired with a NEMA 5 15 plug for connection to power If you rewire the motor to 220V we recommend using the plug receptacle shown in Figure 2 for 220V Extension Cords Using extension cords m...

Страница 16: ...g junc tion box 2 Re configure the two metal terminal jumpers so that terminals Z2 and U2 are connected and U2 and V1 are connected as shown in Figure 3 2 11 12 3 1 Ground Capacitor 150M 250V Capacito...

Страница 17: ...vent As Needed Standard Screwdriver 1 Hex Wrench 3mm 1 Wrench or Socket 16mm 1 Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from ar...

Страница 18: ...vers Standard Phillips 1 Each J Drawbar 7 16 14 x 101 2 1 K Table T Bolts 2 If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency repl...

Страница 19: ...clearances 42 60 The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 6 For...

Страница 20: ...thout bending 2 Place the forklift forks under the bar and close to the column on both sides as shown in Figure 8 Figure 8 Lifting the mill 3 Unbolt the mill from the shipping pallet 4 With assistance...

Страница 21: ...ors Anchor studs and lag shield anchors with lag bolts are two popular methods for anchoring an object to a concrete floor see Figure 9 We suggest you research the many options and methods for mountin...

Страница 22: ...2 Turret rotation lock nut Turret Rotation Lock Nut 1 of 3 3 Loosen the three turret rotation lock nuts see Figure 12 manually center the head over table then re tighten the lock nuts Before starting...

Страница 23: ...vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always turn the machine OFF and disconnect it from power before investi...

Страница 24: ...t run for another 20 minutes 6 Turn the machine OFF disconnect it from power then configure the V belts for a spin dle speed of 2220 RPM 7 Repeat Steps 3 5 for this speed 8 Turn the mill OFF The spind...

Страница 25: ...ng this machine read and understand this entire manual before beginning any operations Table Movement Your mill table has three paths of movement con trolled by the handwheels or crank see Figure 13 1...

Страница 26: ...adjusted for use with the limit switch power feed refer to Power Feed on Page 25 for more information 17 Always keep the table locked in place unless controlled movement is required for your operation...

Страница 27: ...in 0 001 incre ments each complete revolution is equal to 0 125 of longitudinal table travel Stay away from the spinning longitudinal handwheels when using the power feed to avoid entanglement and pe...

Страница 28: ...gure 23 Head and turret rotated 45 to the left Figure 22 Head tilting locking hex nuts 2 of 4 shown Locking Hex Nuts 2 of 4 Head Tilting Scale 5 Adjust the speed dial to move the table at the correct...

Страница 29: ...ron hard 50 Mild Steel 90 Cast Steel 80 Alloy Steel hard 40 Tool Steel 50 Stainless Steel 60 Titanium 50 Plastics 300 800 Wood 300 500 Note For carbide cutting tools double the cutting speed These val...

Страница 30: ...motor away from the machine with moder ate force to tension the V belts then lock the tension pin in place by re tightening the motor lock Note The pivot arm of the idler pulley will equally distribu...

Страница 31: ...er on the side with the downfeed scale to determine the depth of downfeed travel B Downfeed Scale Displays in inches the amount of quill travel C Coarse Downfeed Lever When this lever is enabled with...

Страница 32: ...the tool by hand until it is snug 6 Fully seat the tool into the spindle by tighten ing the drawbar adjustment hex nut down to draw the tool up only until it is snug Note Over tightening the drawbar...

Страница 33: ...5 52 PC Clamping Kit H8257 Primrose Armor Plate with Moly D Machine and Way Oil 1 Quart This superior machine and way lubricant prevents stick slip and chatter due to anti friction capa bilities resul...

Страница 34: ...Treatment 4 5 oz Spray Figure 41 Recommended products for protect ing unpainted cast iron steel part on machinery H8370 Power Feed for Mills If you want to get the most out of your mill you really nee...

Страница 35: ...ngitudinal cross and vertical leadscrews Page 34 Every 120 Hours of Operation Lubricate quill downfeed gears Page 35 Note This maintenance schedule is based on average usage Adjust the maintenance sch...

Страница 36: ...p The oil lines running from the one shot oiler feed lubrication to the ways of the table cross slide and knee column Make sure the oil reservoir is full then pull the handle see Figure 43 and release...

Страница 37: ...As the end cap becomes loose it will spin slightly as the spring inside the cavity unwinds this is normal 5 Clean away any grime from inside the cavity and the gear shaft then use the nozzle of a grea...

Страница 38: ...right side of the quill gear shaft insert the prong on the spring into the inside hole of the end cap shown in Figure 50 then rotate the end cap approximately 1 3 turn clockwise to tension the spring...

Страница 39: ...at fault 1 Use smaller sharp tooling reduce the feed rate reduce the spindle RPM use coolant 2 Eliminate workpiece binding use vise or clamps as required for workpiece alignment control 3 Use sharp an...

Страница 40: ...not secure or is damaged 4 Spindle speed feed rate too fast 5 Gibs are too loose 1 Tighten all locks on mill that are not associated with movement for the operation 2 Check that clamping is tight and...

Страница 41: ...moving surfaces The cross slide and knee have a gib on both sides There are two adjustment screws one on each end of each gib that move the tapered gib back and forth increasing or decreasing friction...

Страница 42: ...ghten the components enough to remove backlash but not so much that the components bind the leadscrew making it hard to turn Overtightening will cause exces sive wear to the leadscrew and nut Generall...

Страница 43: ...result if the machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician 4 MOTOR WIRING The motor wiring shown in these diagrams a...

Страница 44: ...Work Light Electrical Panel N N People DZ47 63 220V Circuit Breaker People DZ47LE 32 220V Circuit Breaker Transformer 7 8 5 6 9 1 2 4 22 12 20 21 10 11 44 43 34 24 33 23 14 13 11 12 V Belt Cover Safe...

Страница 45: ...ETY ON PAGE 41 Figure 57 Power wiring junction box Figure 56 Electrical panel wiring Electrical Wiring Photos motor wiring Figure 59 110V motor wiring Figure 58 V belt cover safety switch wiring Figur...

Страница 46: ...n Work Light Electrical Panel N N People DZ47 63 220V Circuit Breaker People DZ47LE 32 220V Circuit Breaker Transformer 7 8 5 6 9 1 2 4 22 12 20 21 10 11 44 43 34 24 33 23 14 13 11 12 V Belt Cover Saf...

Страница 47: ...12 13 14 15 16 17 18 19 20 20 1 21 22 22 1 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 73 1 7...

Страница 48: ...LER PULLEY 16 P3102016 CLUTCH ADJUSTING NUT M18 1 5 X 35 59 P3102059 MOTOR PULLEY 17 P3102017 CLUTCH COVER 59 1 P3102059 1 SET SCREW M6 1 X 16 18 P3102018 PINION SHAFT SEAT 59 2 P3102059 2 KEY 6 X 6 X...

Страница 49: ...92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 108 109 109 1 110 111 112 113 114 114A 115 115 1 115 2 116 117 118 119 120 122 123 125 126 128 129 130 131 133 134 135 136 138 139 140 141 142 148...

Страница 50: ...1 25 X 20 90 P3102090 TABLE LOCK M10 1 5 X 24 131 P3102131 CAP SCREW M8 1 25 X 20 91 P3102091 TABLE LOCK HANDLE 132 P3102132 SPECIAL RETAINING RING 92 P3102092 SADDLE 133 P3102133 CAP SCREW M5 8 X 25...

Страница 51: ...115A P3102115A MAGNETIC SWITCH 220V 169 P3102169 T BOLT ASSY 3 8 16 143 P3102143 TRANSFORMER 170 P3102170 HEX WRENCH 3MM 161 P3102161 V BELT SAFETY SWITCH 171 P3102171 HEX WRENCH 4MM 162 P3102162 CIR...

Страница 52: ...efore using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 176 P3102176 READ MANUAL LABEL HL 181 P3102181 ELECTRICIT...

Страница 53: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 55: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

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