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GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA  98227-2069

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name_______________________________

Street_______________________________

City______________State______Zip______

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Содержание G1023SL Series

Страница 1: ...AL INC PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES PR...

Страница 2: ...cals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially de...

Страница 3: ...15 FENCE 15 MOTOR BRACE 16 GUARD BRACKET 16 HANDWHEEL 17 TABLE INSERT 17 DUST PORT 18 SAW BLADE 18 BLADE GUARD SPLITTER 18 20 5 ADJUSTMENTS 21 BLADE HEIGHT 21 BLADE TILT 21 MITER SLOT TO BLADE 22 23 BLADE ALIGNMENT 24 25 RIP FENCE 25 MITER GAUGE 25 6 OPERATIONS 26 PRE RUN CHECK 26 TEST RUN 27 BLADE SELECTION 27 29 CROSSCUTTING 29 RIPPING 30 DADO OPERATIONS 31 32 RABBET OPERATIONS 32 33 7 MAINTENAN...

Страница 4: ...re any flam mable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situatio...

Страница 5: ...6 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before reconnecting 17 M...

Страница 6: ...ed saw blade without first turning the saw OFF 10 PROVIDE adequate support to the rear and sides of the saw table for wide or long workpieces 11 AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the blade 12 IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department...

Страница 7: ...Grizzly catalog Clamp the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots See Figure 2 for examples of zero clear ance table inserts Safety Accessories Statistics prove that most common acci dents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from ...

Страница 8: ...zly catalog Featherboards Easily made from scrap stock featherboards pro vide an added degree of protection against kick back To make a featherboard cut a 30 40 angle at one end of the board and make a number of end cuts at approximately 1 4 apart and 2 to 3 deep There are a number of featherboards in the Grizzly catalog See Figure 4 Figure 2 Zero Clearance Table Inserts Figure 3 Push Paddles Figu...

Страница 9: ...file cutting We DO NOT recom mend the use of moulding heads because they require advanced skills for their operation Parallel Being an equal distance apart at every point i e the rip fence face is parallel to the side face of the saw blade Non Through Cut A sawing operation that requires the removal of the blade guard and splitter Dado and rabbet cuts are considered Non Through Cuts because the bl...

Страница 10: ...LX should be fused at 20 amps Fusing at amperage ratings higher than 20 amps will not adequately protect the cir cuit Also be sure that the wiring in your circuit is rated to handle 20 amps Figure 5 220V Single Phase Grounding In the event of a malfunction or breakdown grounding provides electric current a path of least resistance to reduce the risk of electric shock This tool is equipped with an ...

Страница 11: ...ge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged Extension Cords Always utilize a qualified electrician when doing any electrical work on this equipment Wiring We have covered some basic electrical requirements for the safe operation of your machine These requirements are not neces sa...

Страница 12: ...to provide this manual with the Model G1023SL G1023SLX It was written to guide you through assembly review safety con siderations and cover general operating proce dures It represents our effort to produce the best documentation possible If you have any com ments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham...

Страница 13: ...hould inventory its parts NOTICE Save all containers and packing materials until you are satisfied that your Model G1023SL G1023SLX has arrived in good condition Freight company adjusters will want to inspect those materials in the event that a freight claim must be made The G1023SL G1023SLX is a heavy machine 430 lbs shipping weight DO NOT over exert yourself while unpack ing or moving your machi...

Страница 14: ...ponent layout The hardware bag should contain the following 1 3mm Allen Wrench 1 4mm Allen Wrench 1 Flat Head Screw 5 16 18 x 11 2 1 Combo Wrench 5 8 2 Hinge Pins 2 Hex Bolt 5 16 18 x 11 2 2 Hex Bolt 5 16 18 x 1 3 Hex Nut 5 16 18 7 Flat Washers 5 16 2 Lock Washer 5 16 2 Setscrew 5 16 18 x 3 8 In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace t...

Страница 15: ...and pre vent eye strain Electrical circuits should be dedicated or large enough to handle amper age requirements Outlets should be located near each machine so power or extension cords are clear of high traffic areas Observe local electrical codes for proper installation of new lighting outlets or circuits Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closin...

Страница 16: ... tighten the bolts 3 Align the top of the wing flush with the table top directly above the front bolt and tighten the front bolt The front edge of the extension wing should also be flush with the front edge of the table 4 Raise or lower the rear of the extension wing until the middle of the wing is flush with the table top Tighten the middle bolt 5 Raise or lower the rear of the wing until the win...

Страница 17: ...om edge of the wing and retighten b If the wing tilts up stick layers of masking tape above each bolt near the top edge of the wing and retighten Allow the tape to extend above table surface and trim with a sharp knife after final assembly 10 Replace the wings and check again Fence Your Model G1023SL G1023SLX comes with a Shop Fox Classic fence For fence assembly instructions refer to the manual p...

Страница 18: ...mbly Motor Brace The motor brace shown in Figure 11 has been installed for shipping purposes Please remove this brace before continuing with assembly The bolts that secure the brace should be screwed back in at the locations from which they came 3 Slide the lower half of the bracket onto the splitter shaft and temporarily tighten the setscrews 4 Place the upper bracket half on the lower half and s...

Страница 19: ... To install place the handwheel over the threads and screw the lock knob into the center Next insert the handle into the handwheel and tighten it as shown in Figure 14 Install the other handle onto the other handwheel 2 Ensure that all four setscrews are firmly in contact with the table casting 3 Using a 6mm hex wrench raise or lower each of the four setscrews shown in Figure 15 until the insert i...

Страница 20: ...n even if your saw blade came pre installed To install the blade 1 Remove the table insert to gain access to the arbor 2 Remove the nut and the outer arbor flange from the arbor 3 Place the blade on the arbor making sure that it seats firmly against the inner arbor flange Ensure that the top blade teeth are facing the front of the saw The saw blade is extremely sharp Use extra care when handling t...

Страница 21: ...t the face of the saw blade and the blade splitter as shown in Figure 19 If the blade splitter is properly aligned please skip ahead to the Table Insert instructions otherwise contin ue with the next step Figure 19 Guard in line with blade Figure 20 Improper splitter blade alignment The saw blade is extremely sharp Use extra care when handling the blade or working near it Serious injury is possibl...

Страница 22: ...heck the splitter alignment to the blade and to the table top Adjust as necessary and tighten all the bolts before use If the blade guard is properly aligned please skip ahead to step 10 otherwise continue with the next step 6 If the splitter is positioned to the left of the blade alignment cannot be achieved by washer placement Adjustment of the front support bracket is required See Figure 21 for...

Страница 23: ...ust the 45 stop bolt on the right side of the front trunnion Use the 45 side of a combo square or a bevel gauge set at 45 Figure 23 Geared trunnion When preparing to operate your table saw you should adjust the blade height to approximately 1 4 above the surface of the material you plan on cutting The handwheel at the front of the saw adjusts the blade height To adjust the blade height 1 Loosen th...

Страница 24: ...de Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade If either of these are not exactly par allel your cuts and your finished work will be lower in quality but more important this condition increases the risk of kickback Take the time to adjust your table saw properly A few minutes now will be time well spent 1 Disconnect plug from pow...

Страница 25: ...small amount and then move on to each of the others tighten ing each down the same amount Continue to rotate through the bolts tightening them a little each time until they are all secure 13 Now recheck the blade to miter slot at 90 and 45 by repeating Steps 1 5 If the dis tance of A and B are equal continue to the Miter Gauge instructions If the distances are still off repeat Steps 9 12 14 Once y...

Страница 26: ...he table and wings get assis tance Figure 28 Trunnion mounting bolts To adjust the blade position by moving the arbor bracket 1 Disconnect plug from power source 2 Remove the table and wings and set them to one side 3 Loosen the adjustment bolt shown in Figure 29 4 To adjust the arbor bracket loosen the adjustment bolt Slowly slide the arbor brack et towards the end of the shaft 4 Reattach the tab...

Страница 27: ...s included with the fence Miter Gauge 2 Adjust the miter body until there is no space between the square and the blade Tighten the lock knob 3 With the stop link in the up position loosen the jam nut and adjust the stop screw until it is seated against the stop link See Figure 30 for part locations 4 Now loosen the setscrew on the left front side of the miter bar adjust the pointer to 90 and tight...

Страница 28: ...and direc tions regarding the operation of this machine Keep loose clothing out of the way of machinery and keep hair pulled back Wear safety glasses dur ing all operations on the shaper Failure to com ply may result in serious personal injury Disconnect power to the machine when perform ing any adjustments or maintenance Failure to do this may result in seri ous personal injury Always wear a dust...

Страница 29: ...o allow for large chip removal Figure 31 Ripping blade Test Run 1 Face the table saw and stand to the left of the blade path 2 With one finger on the START button and one finger on the STOP button turn the saw on Be ready to turn the saw off in case of a mishap 3 Watch and listen to the saw Note whether there are any unusual sounds or excessive vibrations 4 If anything appears abnormal immediately...

Страница 30: ...pically have between 40 50 teeth an alternate top bevel and flat or alternate top bevel and raker tooth profile The teeth are arranged in groups of five The gullets are small and shallow within the groups of five teeth simi lar to a cross cut blade then large and deep between the groups like a ripping blade See Figure 34 Figure 34 Combination blade 2 Cross cut Blade Used for cutting across the gra...

Страница 31: ...e dadoes are inexpensive and easy to set up but leave a rough finish 7 Moulding Heads A moulding head is a cut terhead that attaches to the arbor and holds individual moulding knives We do not rec ommend their use They are very dangerous and required training beyond the scope of this manual This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s reco...

Страница 32: ...t the table and fence and push the workpiece fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece 3 Turn on the saw and allow it to reach full speed Place the trued edge of the board against the rip fence Feed the workpiece slowly and evenly into the blade and through the workpie...

Страница 33: ...er never use the fence as a stop in conjunction with your miter gauge 7 Reconnect the saw to the power source 8 Using a scrap as a test piece switch on the saw and take a pass over the dado blade 9 If the cut is satisfactory repeat with your fin ish stock 10 Re install the blade guard Dado Operations In addition to its ability to rip and crosscut lumber the table saw is also an invaluable tool for...

Страница 34: ...igned with the other edge of the intended dado channel Be sure to keep the cuts within your marks otherwise your dado will be too large 6 Turn on the saw and make a second cut 7 Move toward the center of the dado with your subsequent cuts until the dado is complete 8 Re install the blade guard In addition to its ability to create a variety of dadoes this table saw can be used to cut L shaped rabbe...

Страница 35: ...so that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood 6 Turn on the saw and make a second cut 7 Continue to re adjust the blade and cut until the entire rabbet is made 8 Re install the blade guard 2 Ensure that the saw is switched off and dis connected from its power source 3 Remove the table insert splitter guard and the ...

Страница 36: ...s on the Model G1023SL G1023SLX should be protected against rust and pitting Wiping the machine clean after every use ensures that wood dust is not allowed to trap moisture against bare metal surfaces Tables can be kept rust free with regular applica tions of products like SLIPIT For long term stor age you may want to consider products like Boeshield T 9 Regular periodic maintenance on your Model ...

Страница 37: ...r mount bolt 3 Check the V belt tension again Ensure that the motor pulley and arbor pulley are lined up To replace the V belts 1 Remove the blade 2 Adjust the arbor so it is up all the way and in the 90 position 3 Place a board under the motor and loosen the motor mount bolt Slowly lower the arbor until the motor rests on the board allowing the belts to be loose on the pulleys 4 Pull off the old ...

Страница 38: ...1023SL G1023SLX Left Tilting 10 Table Saw SINGLE PHASE 220V POWER SOURCE MOTOR A B AMP RESET 96 98 1 2 T1 2 T3 6 8 3 4 T2 4 L1 1 L3 5 7 L2 3 5 6 95 18 22 26 OFF 3 HP Magnetic Switch SDN TYPE G1023SL G1023SLX ...

Страница 39: ...on to this manual and keep it for reference We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation We recommend you keep a copy of our current catalog for complete informatio...

Страница 40: ...um Blade Diameter 10 Maximum Width Of Cut 26 Maximum Depth Of Cut 90 3 Maximum Depth Of Cut 45 21 8 Maximum Dado Width 13 16 Motor Type TEFC Capacitor Start Induction Size 3 HP Phase Cycle Single Phase 60 Hz Amps 18 Voltage 220V Speed RPM 3450 Power Transfer Triple V Belt Drive Bearings Shielded Lubricated Ball Bearings Switch Heavy Duty Magnetic Arbor Arbor Size 5 8 Arbor Speed 4200 RPM Features ...

Страница 41: ...G1023SL G1023SLX Left Tilting 10 Table Saw 39 ...

Страница 42: ... 40 G1023SL G1023SLX Left Tilting 10 Table Saw ...

Страница 43: ...G1023SL G1023SLX Left Tilting 10 Table Saw 41 ...

Страница 44: ...8 PK15M KEY 5 X 5 X 35L 29A P1023SL029A GEARED TRUNNION 29B P1023SL029B BUSHING 30 PN02 HEX NUT 5 16 18 REF PART DESCRIPTION 30A PSB08 CAP SCREW 5 16 18 X 11 2 30B P1023SL030B SPACER 31 PB03 HEX BOLT 5 16 18 X 1 32 P1023SL032 FLANGE 33 P1023SL033 SHAFT 35 P1023SL035 GEAR BEARING HOUSING 36 PSB26 CAP SCREW 3 8 16 X 11 2 37A PLW04 LOCK WASHER 3 8 37B PK03 KEY 1 4 X 1 4 X 45L 38 P6203 BEARING 6203 ZZ...

Страница 45: ... P1023SL413 SETSCREW 10 24 X 5 8 414 P1023SL414 ROLL PIN 1 5 X 13 415 P1023SL415 MITER HINGE PIN REF PART DESCRIPTION 65 PSB14 CAP SCREW 3 8 16 X 1 66 PLW04 LOCK WASHER 3 8 68 P1023SL068 SHAFT 69 PN03 HEX NUT 3 4 16 70 P1023SL070 REAR TRUNNION BRACKET 72 P1023SL072 SHAFT 73 P1023SL073 UPPER GUARD BRACKET 74 P1023SL074 LOWER GUARD BRACKET 79 PSS07 SETSCREW 1 4 20 X 1 2 80 P1023SL080 STANDARD TABLE ...

Страница 46: ...ition is incorrect Table top too low 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspect all lead connections on motor for loose or open con nections 1 Inspect cord or plug for damaged insulation and shorted wires 2 Inspect all connections on motor for loose or ...

Страница 47: ...G1023SL G1023SLX Left Tilting 10 Table Saw 45 ...

Страница 48: ...zly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on t...

Страница 49: ... Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science...

Страница 50: ...TED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

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