Grizzly G1011Z Скачать руководство пользователя страница 12

G1011 7" x 12'' Bandsaw

-11-

Tension/Tracking

If  the  tension  seems  correct,  make  the  other 
adjustments to the saw (aligning guides, tracking 
and  speed)  and  test  run  it  on  a  scrap  piece  of 
material.  If  the  blade  is  not  cutting  properly,  the 
tension may be incorrect and you’ll need to read-
just the tension. Remember to reduce the blade 
tension when the saw will not be in use, this will 
help  to  prevent  premature  wear  or  breakage  of 
the blade.

TRACKING

To adjust tracking, disconnect the bandsaw from 
the  power  source.  Raise  the  saw  bow  as  high 
as possible and remove the cap screw from the 
hinged wheel cover. This will allow you to see the 
bandsaw wheel which has a machined step and 
a groove on it.

The socket head cap screw and lock nut on the 
top of the saw bow changes the plane of rotation 
of  this  wheel.  Turn  the  wheel  by  hand  (remove 
the  belt  guard  and  turn  the  motor  pulley)  for  a 
few revolutions and observe whether the edge of 
the blade stays snug against the machined step. 
If it does not, adjust the cap screw until the blade 
stays against that step through several complete 
revolutions of the blade. 

Once  it  stays  centered  when  rotated  by  hand, 
lock the cap screw in place with the locking nut. 
Reconnect  the  machine  to  power  and  turn  the 
machine on for just a few seconds. Observe the 
action of the blade and the wheel during this test, 
being  sure  to  maintain  a  safe  distance  should 
the blade become disengaged. If the blade stays 
snug to the step, close the cover and secure with 
the cap screw.

Proper blade tension and tracking are important 
for  optimum  bandsaw  performance. 

See  Figure 

4

 for bandsaw tension and tracking control loca-

tions.

Figure 4. 

Tension and tracking controls.

TENSION

Since  a  number  of  blade  metal  types  and  tooth 
configurations will work in this saw, proper blade 
tension is dependent upon the type of blade and 
the  material  to  be  cut.  Too  much  tension  will 
result  in  blade  breakage.  A  properly  tensioned 
blade will track the cutting line accurately and the 
cut will be smoother.

Initially proper blade tension can best be achieved 
by determining the amount of blade deflection:

1.

  Ensure that the power is off and the saw is 

unplugged. Slide the blade guide assembly 
all  the  way  to  the  left  so  the  blade  is  fully 
exposed.

2.

  Press, with moderate pressure, on the face 

of the blade with your thumb. 

3.

  Turn the tensioning knob at the top of the 

machine to change the amount of tension. 
The blade should flex no more than 

1

/

4

".

The  saw  blade  is  dangerously  sharp.  Use 
extra care when handling the blade, or work-
ing near it. Serious injury is possible.

Tension Control

Tracking Control

Содержание G1011Z

Страница 1: ...MODEL G1011Z INSTRUCTION MANUAL COPYRIGHT 1999 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL IN...

Страница 2: ...TIONS 8 4 ADJUSTMENTS CONTROLS 9 HEAD PRESSURE 10 TENSION TRACKING 11 BLADE GUIDES 12 HORIZONTAL STOP SCREW 13 AUTO SHUT OFF 13 5 OPERATIONS PRE RUN CHECK 14 BLADE SELECTION 15 CHANGING BLADES 16 CUTT...

Страница 3: ...le or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided W...

Страница 4: ...tions For Power Tools 13 DON T OVERREACH Keep proper foot ing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lu...

Страница 5: ...eye injury Always wear safety glass es or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glass...

Страница 6: ...ays repair or replace extension cords when they become worn or damaged Grounding This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into is actua...

Страница 7: ...c C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the loc...

Страница 8: ...y occur Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a solvent cleaner or citrus based degreaser Avoid...

Страница 9: ...and space for auxiliary stands and or work tables Also consider the rela tive position of each machine to one another for efficient material handling Be sure to allow your self sufficient room to safe...

Страница 10: ...lade Guide Locking Knobs C Control Panel Contains On Off buttons Power On indicator light Coolant On Off switch and the Feed Rate valve D Flexible Coolant Line E Motor Mount E1 and Belt Guard E2 F Coo...

Страница 11: ...down at a slow steady rate You should be able to stop its travel with a light upward force from one or two fingers 4 If it is hard to stop the travel then the spring tension is too weak Turn the adju...

Страница 12: ...econnect the machine to power and turn the machine on for just a few seconds Observe the action of the blade and the wheel during this test being sure to maintain a safe distance should the blade beco...

Страница 13: ...n 003 and 005 away from the edge of the blade It may help to use a feeler gauge to check the gap Be sure to adjust both the left and right hand sides Securing Cap Screws Support Bearing Fine Adjustmen...

Страница 14: ...r the saw bow pivot point next to the hydraulic cylinder See Figure 8 Turn the saw on after making sure the blade tensioning and tracking is correct and lower the saw bow slowly The saw should turn of...

Страница 15: ...and Feeds Has the proper cut ting speed been selected for the type of material to be cut Has the proper feed rate for the bow been set for the type of material to be cut 5 Vise Is the material to be...

Страница 16: ...hen to the other in a wave like pattern A straight set is alternating teeth set right then left Always select and use good quality saw blades and choose the right blade for the job Discuss your cuttin...

Страница 17: ...blade so the teeth are pointing down and toward the right when you are facing the front of the machine There are blade tooth direction labels on the front of the saw If the teeth will not point downwa...

Страница 18: ...g speeds and pulley selection The speed is changed by moving the V belt onto the different sized pulleys on the motor and the saw See Figure 12 1 Remove the belt guard 2 Loosen the motor tension knob...

Страница 19: ...dependent upon the type of material being cut and the quantity Directing coolant on the cut keeps the blade and workpiece from overheating and it flushes the metal chips away from the tooth area to ke...

Страница 20: ...de of the vise slides along the bed when the handle lifts the threads off the lead screw See Figure 16 Place the material to be cut between the sides of the vise jaws and move the sliding portion as c...

Страница 21: ...ps won t begin to corrode the working surfaces of the bandsaw Protect the table surfaces with a light coating of oil periodically especially when the saw will not be used for a time period Table Make...

Страница 22: ...il if it becomes necessary to change or add to the oil Lubrication Always be aware of the condition of your bandsaw before using it Routinely check the condition of the following items and repair or r...

Страница 23: ...of our cur rent catalog for complete information regard ing Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assis tan...

Страница 24: ...45 90 Blade Size 1 x 101 Blade Speeds 63 106 156 206 FPM Construction Main Body Cast Iron Stand Formed and Welded Wheels Cast Iron Gear Box Sealed Lubricated Worm Gear Blade Guides 7 Ball Bearing Guid...

Страница 25: ...switch not adjusted CORRECTIVE ACTION 1 Use finer tooth blade make sure at least three teeth contact the workpiece 2 Use coolant or increase coolant flow or use coarser tooth blade 3 Decrease feed rat...

Страница 26: ...fuses or circuit break ers in power line 4 Motor overloaded 1 Excessive feed pressure 2 Blade is dull CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspect all lead connections on motor s...

Страница 27: ...x 12 Bandsaw G1011Z 110 Volt Wiring Diagram Limit Switch To Motor To Pump Light Start Stop Pump Switch Switch Switch Copyright Grizzly Industrial Inc 12 15 18 Ground Control Panel 110 Volt Power Magne...

Страница 28: ...G1011Z WIRE DIAGRAM 110 VOLT WHITE GROUND TO 110 VOLT POWER SUPPLY NOTE THE WIRES FROM THE POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGABLE THEREFORE COLORS ARE NOT SPECIFIED Grizzly Indu...

Страница 29: ...3 SETSCREW 074 P1011Z074 CLAMP SPINDLE 079 P1011Z079 PUMP 102 PSB540M CAP SCR M5 8 x 10mm 103 P1011Z103 BLADE GUARD REF PART DESCRIPTION 113 P1011Z113 SAW BOW 114 P1011Z114 TILT ARM 117 P1011Z117 PIN...

Страница 30: ...Z414 DRIVE WHEEL 415 P1011Z415 SPEED REDUCER 416 PSB47M CAP SCR M10 1 5 x 30mm 417 PSS05M SETSCREW M5 8 x 10mm 418 PB31M HEX BOLT M10 1 5 x 40mm 420 PB03M HEX BOLT M8 1 25 x 16mm 421 PLW04M LOCK WASHE...

Страница 31: ...30 G1011 7 x 12 Bandsaw MAIN BODY...

Страница 32: ...G1011 7 x 12 Bandsaw 31 SAW BOW ASSEMBLY...

Страница 33: ...32 G1011 7 x 12 Bandsaw UPPER WHEEL ASSEMBLY...

Страница 34: ...G1011 7 x 12 Bandsaw 33 UPPER GUIDE ASSEMBLY...

Страница 35: ...34 G1011 7 x 12 Bandsaw GEAR BOX MOTOR...

Страница 36: ...G1011 7 x 12 Bandsaw 35 LOWER GUIDE ASSEMBLY...

Страница 37: ...36 G1011 7 x 12 Bandsaw HYDRAULICS...

Страница 38: ...G1011 7 x 12 Bandsaw 37 NOTES...

Страница 39: ...be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising fro...

Страница 40: ...001 50 000 __ 70 001 80 000 6 To which age group do you belong __20 30 __31 40 __41 50 __51 60 __61 70 __71 7 Which of the following machines or accessories do you own Check all that apply __Engine L...

Страница 41: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Cat...

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