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Model g0717 (Mfg. since 9/10)

-31-

figure 36.

 dry cutting blade speed chart.

Copper

Alloy

229~482

(70) (147)

203~213

(62) (65)

85-203

(26) (62)

220

(67)

220~534

(67) (163)

203

(62)

85

(26)

321

(98)

180~220

(54) (67)

95~213

(29) (65)

242

(75)

65~85

(20) (26)

180~220

(54) (67)

75~118

(25) (36)

246

(75)

108~225

(33) (75)

196~354

(60) (108)

203

(62)

111~321

(34) (98)

150~203

(46) (62)

Aluminum

Alloy

Thin

Tube

Angle

Steel

Carbon

Steel

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Material

Material

Material

Material

Tool Steel

Mold Steel

High-Speed

Tool Steel

Alloy

Steel

Water

Hardened

Tool Steel

Stainless

Steel

CR Stainless

Steel

Free Machining

Stainless Steel

Gray

Cast Iron

Ductile

Austenitic

Cast Iron

Malleable

Cast Iron

Plastics

Cold-Work

Tool Steel

Hot-Work

Tool Steel

Oil-Hardened

Tool Steel

CUTTING SPEED RATE RECOMMENDATION

the chart in 

figure 36

 offers blade speed guidelines for various metals in feet per minute (FpM) and meters 

per minute (M/Min). Choose the closest available speed on the machine, then adjust the feed rate as neces-
sary, using the appearance of the chips produced as a guide. refer to the Chip inspection Chart above for 
recommendations on adjusting feed rate or blade speed based on the appearance of the chips produced.

Blade speed Chart

Chip

appearance

Chip

Description

Chip

Color

Blade

speed

feed Rate/

pressure

Other

actions

thin & Curled

silver

good

good

hard, thick & 

short

Brown or Blue

increase

decrease

hard, strong & 

thick

Brown or Blue

increase

decrease

hard, strong, 

Curled & thick

silver or light 

Brown

good

decrease 

slightly

Check Blade 

pitch

hard, Coiled & 

thin

silver

increase

decrease

Check Blade 

pitch

straight & thin

silver

good

increase

powdery

silver

decrease

increase

Coiled, tight & 

thin

silver

good

decrease

Check Blade 

pitch

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

figure 35.

 Chip inspection chart.

the best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the chips 
created by the cut. these chips are indicators of what is commonly referred to as the "chip load." refer to 
the chip inspection chart below to evaluate chip characteristics and determine whether to adjust feed rate/
pressure, blade speed, or both.

Chip inspection Chart

Содержание G0717

Страница 1: ...R S Manual Copyright May 2011 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manuf...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...nnecting Power 18 Controls 19 Test Run 21 SECTION 4 OPERATIONS 22 Operation Overview 22 Blade Selection 23 Blade Terminology 23 Blade Length 23 Tooth Set 24 Tooth Type 24 Blade Pitch TPI 25 Blade Chan...

Страница 4: ...manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your...

Страница 5: ...Lift Handle C Upper Wheel Cover D Saw Bow E Control Panel F Lower Wheel Cover G Motor H Work Stop Rod I Chip Tray Identification A B C D E F G H I J K L M N O P Q J Work Stop K Leveling Foot L Vise Ha...

Страница 6: ...in Shipping Dimensions Type Wood Slat Crate Content Machine Weight 673 lbs Length x Width x Height 69 x 30 x 48 in Electrical Power Requirement 110V or 220V Single Phase 60Hz Prewired Voltage 220V Min...

Страница 7: ...Deg 8 7 8 in Max Capacity Rectangular Width at 45 Deg 6 1 2 in Max Capacity Round at 45 Deg 6 1 2 in Construction Table Precision Ground Cast Iron Upper Wheel Cast Iron Lower Wheel Cast Iron Body Ste...

Страница 8: ...erate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTEC...

Страница 9: ...CTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It wil...

Страница 10: ...ssing teeth before each use HAND PLACEMENT Never position fingers or thumbs in line with the cut Hands could be crushed in vise or from falling machine compo nents ENTANGLEMENT HAZARDS Do not oper ate...

Страница 11: ...nd make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult a qualified electrician if you are un...

Страница 12: ...m Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electri...

Страница 13: ...containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of you...

Страница 14: ...e store Figure 6 Inventory B C D E NOTICE If you cannot find an item on this list check the mounting location on the machine or the packaging materials Sometimes parts are pre installed for shipping o...

Страница 15: ...sses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then le...

Страница 16: ...e allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a...

Страница 17: ...s are described below Whichever option you choose we recommend leveling your machine with a precision level Bolting to Concrete Floors Lag shield anchors with lag screw Figure 8 and anchor studs Figur...

Страница 18: ...emove the motor pivot pin from the saw bow See Figure 12 for location 7 Place the belt over the pulleys 8 Remove the hex bolt shown in Figure 13 9 Rotate the motor tilt plate upward until it aligns wi...

Страница 19: ...ardware removed in Step 13 as shown in Figure 16 Start Capacitor 400MFD 125VAC Run Capacitor 40MFD 250VAC Hot Ground Hot Cutting Fluid Pump Motor 1 8HP 220V Main Motor 1 1 2HP 220V Saw Travel Limit Sw...

Страница 20: ...cting power 1 Turn the machine power switch OFF 2 Insert the power cord plug into a matching power supply receptacle The machine is now connected to the power source Disconnecting Power Figure 18 Disc...

Страница 21: ...Loosen to release and re position the blade guide Tighten to lock the blade guide in position D Work Stop Provides a positive stop at a given position Best used during repetitive operations when mult...

Страница 22: ...Stops the blade J Cutting Fluid Pump ON OFF Switch Turns the cutting fluid pump ON and OFF K Downfeed Rate Control Knob Controls the downfeed rate with an adjustable hydraulic flow valve L Downfeed St...

Страница 23: ...s or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 7 Open the cutting fluid valve then turn the cut ting...

Страница 24: ...machine or equipment before We strongly recom mend that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section G...

Страница 25: ...e tip of the tooth to the back edge of the blade Figure 22 Bandsaw blade terminology Blade Length Measured by the blade circumference blade lengths are usually unique to the brand of your bandsaw and...

Страница 26: ...good surface finish Skip or Skip Tooth Wide flat gullets a 0 rake angle equally spaced teeth and recommended for non ferrous materials Alternate An all purpose arrangement with teeth bent evenly left...

Страница 27: ...orkpiece thickness you need to cut 3 Refer to the Material Shapes row and find the shape of the material to be cut 4 In the applicable row read across to the right and find the box where the row and c...

Страница 28: ...arp Wear heavy leather gloves to prevent cuts when handling blades Figure 27 Typical blade installation Blades should be changed when they become dull damaged or when you are using materials that requ...

Страница 29: ...ection Blade Travel Proper tension is essential to avoid blade vibra tion twist or slippage on the wheels A correctly tensioned blade provides long life straight cuts and efficient cutting times The t...

Страница 30: ...common causes of avoidable blade breakage are Faulty alignment or adjustment of the blade guides Forcing or twisting a wide blade around a tight radius Feeding the workpiece too fast Dull or damaged t...

Страница 31: ...rocedure For aftermarket blades refer to the manufacturer s break in procedure to keep from voiding the war ranty Use the Chip Inspection Chart on Page 31 as a guide to evaluate the chips and ensure t...

Страница 32: ...x bolt 6 Close the belt cover To change blade speeds 1 UNPLUG THE BANDSAW 2 Open the belt cover 3 With one hand support the weight of the motor with the other hand loosen the hex bolt shown in Figure...

Страница 33: ...ecrease Hard Strong Curled Thick Silver or Light Brown Good Decrease Slightly Check Blade Pitch Hard Coiled Thin Silver Increase Decrease Check Blade Pitch Straight Thin Silver Good Increase Powdery S...

Страница 34: ...ush the jaw in the desired direc tion 3 Finish tightening the jaw against the workpiece with the handwheel Note Figure 37 shows correct methods of holding different workpiece shapes The blade guide be...

Страница 35: ...ill heat the blade causing the blade teeth to load up and break Tip Using a refractometer or hydrometer to replenish water in water based coolant can extend the life of blades and coolant and ensure c...

Страница 36: ...t Control Valve NOTICE Keep the tray chip screen clear so cutting fluid can recycle to the pump reservoir NEVER operate the pump with the reservoir below the low mark or you will overheat the pump and...

Страница 37: ...ssive foam improper mixture too high of pressure excessive air in system Dirty machine or trenches cleaners in the fluid have become depleted User notices skin irritation User has respiratory irritati...

Страница 38: ...iece and do not start a cut on a sharp edge Pay attention to the chips produced by the cutting operation and use their appearance to fine tune the blade speed feed speed and pressure refer to the Chip...

Страница 39: ...h G6437 1293 8 x 1 x 032 6 10 Variable Pitch G6438 1293 8 x 1 x 032 8 12 Variable Pitch Figure 44 H9240 Rustlick Machining Oil H9240 Water Soluable Machining Oil Rustlick water soluable machining oil...

Страница 40: ...wo blades one for steel aluminum and one for brass cast iron Basic Eye Protection T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti...

Страница 41: ...fter each use Proper blade tension Coolant level Coolant condition Monthly Check Lubricate vise screw Check gear box fluid level Annual Check Change gear box oil every four months if being used daily...

Страница 42: ...SAE 90 gear oil To change the gear oil 1 Run the bandsaw for a couple of minutes to warm up the oil in the gearbox 2 UNPLUG THE BANDSAW 3 Raise the bow to the highest angle and close the feed control...

Страница 43: ...lace faulty ON OFF switch 8 Check for broken wires or disconnected corroded connections and repair replace as necessary 9 Test repair replace Machine stalls or is underpowered 1 Wrong blade for the wo...

Страница 44: ...spots welds or scale is on the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Blade Speed on Page 30 and adjust as required 2 Refer to Blade Selection on Page 23 and...

Страница 45: ...for blade speeds 5 Lift the motor to tension the belt and tighten the hex bolt Check the belt tension When properly ten sioned the belt will deflect approximately 1 4 as shown in Figure 55 when press...

Страница 46: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 47: ...AD ELECTRICAL SAFETY ON PAGE 44 c c d f d f a e b b e a Control Panel see Page 46 Electrical Box see Page 47 Main Motor see Page 46 Cutting Fluid Pump Motor see Page 46 Limit Switch see Page 46 Power...

Страница 48: ...itor 3MFD 450VAC Ground 1 2 4 4 1 1 1 1 5 5 3 3 3 3 2 4 4 0 1 2 1 3 2 2 2 2 V1 V1 U1 U1 V2 U2 4 1 3 2 Cutting Fluid Pump Switch Emergency Stop Button Start Button ON Lamp b b f c c d Cutting Fluid Pum...

Страница 49: ...3 13NO 3L2 NHD 12D 110V U2 V4 W8 A1 A2 A2 18 15 12 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 NHD 12D 110V A1 Ground 5 5 5 5 4 4 4 4 4 4 6 6 6 6 3 3 3 3 2 2 2 2 1 1 1 1 0 0 0 0 S S S S S S S S R R R R R R R R...

Страница 50: ...1 23 2 24 1 24 2 25 1 25 2 25 3 26 1 26 2 27 1 28 1 29 1 30 30 1 31 32 32 1 32 2 32 3 33 33 1 34 35 36 37 38 39 39 1 40 40 1 41 42 42 1 43 44 45 47 48 49 50 51 52 52 1 53 53 1 53 2 54 55 56 57 58 58 1...

Страница 51: ...M LOCK WASHER 8MM 7 2 P0717007 2 PUSH ON HOSE FITTING 3 8 NPT 5 16 26 1 P0717026 1 SLIDE BRACKET 9 P0717009 COOLANT PUMP COVER PANEL 26 2 PSS03M SET SCREW M6 1 X 8 9 1 PTH002M TRUSS HD SCR M6 1 X 10 2...

Страница 52: ...M6 1 X 12 64 P0717064 VISE JAW OUTER 45 P0717045 DOWNFEED LIMIT SWITCH 65 PB33M HEX BOLT M12 1 75 X 50 47 P0717047 HYDRAULIC CYLINDER MAIN PIN 66 P0717066 PIVOT WASHER 12MM 48 PR09M EXT RETAINING RING...

Страница 53: ...118 118 1 119 120 121 122 123 123 1 123 2 123 3 124 124 1 124 2 124 3 124 4 124 5 125 126 127 127 1 128 129 130 130 1 130 2 131 132 133 133 1 134 135 135 1 136 137 138 140 140 1 141 142 143 144 145 1...

Страница 54: ...LW05M LOCK WASHER 12MM 113 PN03M HEX NUT M8 1 25 90 P0717090 LOCK KNOB 1 4 20 X 10 114 PK110M KEY 7 X 7 X 12 91 P0717091 SAW BOW SUPPORT 116 PCAP14M CAP SCREW M8 1 25 X 20 91 1 PLW06M LOCK WASHER 10MM...

Страница 55: ...HT BLADE BRACKET 175 PS09M PHLP HD SCR M5 8 X 10 145 PB02M HEX BOLT M6 1 X 12 176 P0717176 INDICATOR SCALE 145 1 PLW03M LOCK WASHER 6MM 177 P0717177 SLIDE BRACKET 146 PW03M FLAT WASHER 6MM 178 P071717...

Страница 56: ...LABEL 209 PPAINT 11 GRIZZLY PUTTY TOUCHUP PAINT 204 G8589 GRIZZLY NAMEPLATE LARGE 210 PLABEL 19A NO HANDS BLADE LABEL VL 205 P0717205 MODEL NUMBER LABEL 211 PLABEL 63 DISCONNECT 220V LABEL VL 206 PLA...

Страница 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 60: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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